• Title/Summary/Keyword: Thickness of line

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Diagnosis of Thickness Quality Using Multivariate Statistical Analysis in Hot Finishing Mill

  • Kim, Heung-Mook
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.116.3-116
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    • 2001
  • A diagnosis methodology for thickness quality in hot finishing mill is proposed based on multivariate statistical analysis. The thickness of hot strip is a key quality factor that is measured by x-ray thickness gauge. Currently, the thickness quality is guaranteed by upper and lower limit of thickness deviation from target thickness. But if any over-limit is occurred, there is no in-line method to identify the causes. In this paper, many parameters are extracted from the thickness deviation signal such as mean deviation(top, middle, tail), rms deviation(top, middle, tail) and peak deviation(top, middle, tail) as time domain parameters ...

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Analysis of press formability of laser-welded blank(II) (레이저 용접 소재의 프레스 성형특성 해석(II))

  • 하동호;김영석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.55-58
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    • 1997
  • In automotive industries, stamping of laser-welded blank gives many merits which brings about dimensional accuracy, strong body assembly and high productivity. However the welding of blanks with different thickness or/and different strength materials introduces many challenging formability problems for process development and tool design. In this paper, the deformation characteristics for deep drawing process of laser-welded blank with different thickness sheets are investigated by experiment and FEM simulation. And also the optimal location of weld line in laser-welded blank with different thickness sheets is calculated to compensate for the movement of weld line on deep drawing process. In addition, the effect of location of weld line is clarified using FEM simulation.

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Forming Characteristics of Laser Welded Tailored Blanks (레이저 용접 테일러드 블랭크의 성형특성)

  • 박기철;한수식;김광선;권오준
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.121-130
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    • 1998
  • In order to analyze the forming characteristics of laser welded tailored blanks, laser welded blanks of different thickness and strength combinations were prepared and tensile, stretching, stretch flanging and deep drawing tests were done. The tensile elongation perpendicular to the weld line, stretching and stretch flanging formability decreased with increasing the deformation restraining force (strength ${\times}$ thickness) ratio between two welded sheets. The tensile elongation along weld line reached a value above 90% of the single sheet's elongation. Stretch flanging formability was reduced to approximately 10% of the single sheet value when the deformation restraining force ratio between two welded sheets was increased to two. Weld line movement of deep drawing test specimens was also affected by the strength ratio of the combined sheets, the weld line location and forming conditions. In all forming modes of tailored blanks, excessive weld line movement resulted from strain concentrations at the weaker sheet and resulted in fracture of the weaker side.

An algorithm of marking line correction for robot-based layout automation of building structures

  • Lim, Hyunsu;Kim, Taehoon;Cho, Kyuman;Kim, Taehoon;Kim, Chang-Won
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.312-318
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    • 2022
  • Robot-based layout automation has been recently promoted for the purpose of improving productivity and quality. Marking robots have various functional demands to secure marking precision and environmental adaptability. In particular, in order to automate marking work of building structure, correction of the marking line through position recognition of rebars placed is required. Because the rebars must maintain a constant cover thickness from the formwork surface, if the rebars are out of planned position, the rebar or marking line need to be corrected to secure the cover thickness. Thus, the marking robot for structural work needs to have the function for determining the position correction of the rebar or the marking line. In order to judge the correction of marking line, it is required to measure the distance between the planned marking line and the rebar placed. Therefore, this study proposes an algorithm that can measure the distance between the planned line and the rebar, and correct marking line for the automatic operation of the marking robot. The results of this study will be utilized as a core function for unmanned operation of the marking robot and contribute to securing precise marking by reflecting construction errors.

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The Behavioral Characteristics of a Droplet on the Line Patterned Surface Including Water Film (수막을 가지는 선형 젖음성 패턴 표면에서의 액적 거동 특성)

  • Lee, Changwoo;Park, Jinyoung;Cho, Handong;Hwang, Woonbong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1335-1340
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    • 2013
  • Herein the water film was introduced to the hydrophilic area on the line patterned surface to solve the contradiction caused by surface roughness (high different wettability has advantage to control the droplet but high roughness for that high wettability difference causes obstruction of droplet moving). Thus the droplet on the water film could not be hindered to line direction but restricted to orthogonal direction, effectively. In addition, droplet behaviors according to droplet volume and line thickness were studied. Droplet fell off the line with narrowing the interface between the droplet and the water film on the line. When the droplet fell off the line, the plate angle was designated as a critical plate angle and it used as an indicator of surface capability to control the droplet. As a result critical plate angle increases as droplet volume decreases and line thickness increases.

Coating and Etching Technologies for Indirect Laser processing of Printing Roll (인쇄 롤의 간접식 레이저 가공을 위한 코팅과 에칭 기술)

  • Lee, Seung-Woo;Kim, Jeong-O;Kang, HeeShin
    • Laser Solutions
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    • v.16 no.4
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    • pp.12-16
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    • 2013
  • For mass production of electronic devices, the processing of the printing roll is one of the most important key technologies for printed electronics technology. A roll of printing process, the gravure printing that is used to print the electronic device is most often used. The indirect laser processing has been used in order to produce printing roll for gravure printing. It consists of the following processing that is coating of photo polymer or black lacquer on the surface of printing roll, pattering using a laser beam and etching process. In this study, we have carried out study on the coating and etching for $25{\mu}m$ line width on the printing roll. To do this goals, a $4{\mu}m$ coating thickness and 20% average coating thickness of the coating homogeneity of variance is performed. The factors to determine the thickness and homogeneity are a viscosity of coating solution, the liquid injection, the number of injection, feed rate, rotational speed, and the like. After the laser patterning, a line width of $25{\mu}m$ or less was confirmed to be processed through etching and the chromium plating process.

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Laser Direct Patterning of Photoresist Layer for Halftone Dots of Gravure Printing Roll (그라비아 인쇄물의 망점 형성을 위한 포토레지스터 코팅층의 레이저 직접 페터닝)

  • Seo, Jung;Lee, Je-Hoon;Han, Yu-Hee
    • Laser Solutions
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    • v.3 no.2
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    • pp.35-43
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    • 2000
  • Laser direct patterning of the coated photoresit (PMER-NSG31B) layer was studied to make halftone dots on gravure printing roll. The selective laser hardening of photoresist by Ar-ion laser(wavelength : 333.6nm∼363.8nm) was controlled by the A/O modulator. The coating thickness in the range of 5㎛∼11㎛ could be obtained by using the up-down directional moving device along the vertically located roll. The width, thickness and hardness of the hardened lines formed under laser power of 200∼260㎽ and irradiation time of 4.4∼6.6$\mu$ sec/point were investigated after developing. The hardened width increased according to the increase of coating thickness. Though the hardened thickness was changed due to the effect of the developing solution, the hardened layer showed good resistance to the scratching of 2H pencil. Also, the hardened minimum line widths of 10㎛ could be obtained. The change of line width was also found after etching, and the minimum line widths of 6㎛ could be obtained. The hardened lines showed the good resistance to the etching solution. Finally, the experimental data could be applied to make gravure halftone dots using the developed imaging process, successfully.

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Gravure Halftone Dots by Laser Direct Patterning

  • Jeong Suh;Lee, Jae-Hoon
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.26-32
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    • 2002
  • Laser direct patterning of the coated photoresist (PMER-NSG31B) layer was studied to make halftone dots on the gravure printing roll. The selective laser hardening of the photoresist by Ar-ion laser(wavelength: 333.6∼363.8 nm) was controlled by the A/O modulator. The coating thickness in the range of 5∼11㎛ could be obtained by using the up-down directional moving device along the vertically located roll. The width, thickness and hardness of the hardened lines farmed under the laser power of 200∼260mW and irradiation time of 4.4∼6.6 $\mu$ sec/point were investigated after developing. The hardened width increased as the coating thickness increased. Though the hardened thickness was changed due to the effect of the developing solution, the hardened layer showed good resistance to the scratching of 2H pencil. Also, the hardened minimum line width of 10㎛ could be obtained. The change of line width was also found after etching, and the minimum line widths of 6㎛ could be obtained. The hardened lines showed the good resistance to the etching solution. Finally, the experimental data could be applied to make gravure halftone dots using the developed imaging process, successfully.

Numerical Study of Liquid Film Flow on Heat Exchanger Tube Arrangement and Configuration of Multi Effect Distillation (증발식 다중효용 담수기에서 열교환기 튜브 배열 및 형상에 따른 액막 유동에 관한 수치해석)

  • Jung, Il-Young;Yun, Sang-Kook;Joo, Hong-Jin;Kwak, Hee-Youl
    • 한국태양에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.68-73
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    • 2011
  • This study was performed numerical analysis in order to analyze liquid film flow of heat exchanger tube arrangement and configuration of evaporative multi effect distillation system using medium-temperature. Simulation was accomplished the two-dimensional calculations using commercial analyses program FLUENT based on the FVM(finite volume method). Fresh water generator of this study used Shell & Tubes heat exchanger with Cu_Ni tube, configuration of tube used bare tube and corrugated tube, and arrangement of tube used in-line array and staggered array. Performance of heat exchanger through the formation of liquid film was compared and analyzed. Liquid film flow occurred that falling on heat exchanger tube wall. Result of simulation showed that liquid film thickness of in-line arrangement was found 0.57mm with bare tube and 0.67mm with corrugated tube, respectively. And liquid film thickness of staggered arrangement was found 0.39mm with bare tubes and 0.62mm with corrugated tubes, respectively. Liquid film thickness of corrugated tube showed thicker than bare tube, but heat transfer rates of corrugated tube showed higher than bare tube. The reason was considered that surface area of corrugated tube was wider than bare tube. And liquid film thickness of staggered arrangement showed thinner than in-line arrangement, so thermal performance of staggered arrangement showed higher than in-line arrangement.

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A Study on Similarity Rule of Loading Period and Thickness with One-dimensional Consolidation Process for Clay (점토의 1차원 압밀과정에 있어서 재하시간과 층두께에 대한 상사법칙에 관한 연구)

  • Kim, Jae Young;Ohshima, Akihiko
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.6C
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    • pp.369-376
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    • 2006
  • Similarity rule in order to predict the field settlement and consolidation time from oedometer test is not clear because of the thickness, loading time, rate of loading increase, dependence on strain inherent of clay. To investigate the one-dimensional consolidation tests with permeability tests varied loading period and specimen thickness were carried out the application of similarity rule. Main conclusions are 1) f(=1+e)-logk line is a unique property of the soil, 2) $c_{\nu}$, k need no correction, 3)similarity rule is depends on the positions of f-logp line and primary consolidation line.