• Title/Summary/Keyword: Thick cylinder

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SPO based Reaction Force Estimation and Force Reflection Bilateral Control of Cylinder for Tele-Dismantling (원격해체 작업을 위한 유압 시스템의 SPO 기반 반력 추정 및 힘 반향 양방향 원격제어)

  • Cha, Keum-Gang;Yoon, Sung Min;Lee, Min Cheol
    • The Journal of Korea Robotics Society
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    • v.12 no.1
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    • pp.1-10
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    • 2017
  • For dismantling heavy structure under special environment in radioactivity, there are many problems which should be tele-operated and feedback a cutting force for cutting a thick structure such as concrete. When operator dismantles a thick heavy concrete structure, it is in sufficient to judge whether robot is contacting or not with environment by using only vision information. To overcome this problem, force feedback and impedance model based bilateral control are introduced. The sliding mode control with sliding perturbation observer (SMCSPO) based bilateral control is applied and surveyed to a single rod hydraulic cylinder in this paper. The sliding mode control is used for robustness against a disturbance. The sliding perturbation observer is used for estimation of a reaction force such as cutting force. The bilateral control is executed using the information of reaction force estimated by SMCSPO. The contribution of this paper is that the estimation method and bilateral control of the single rod hydraulic cylinder are introduced and discussed by experiment.

Effects of Cylinder Shell Elasticity on Effective Bulk Modulus of Oil in Automotive Hydraulic Dampers (차량용 유압감쇠기 내 기름의 유효 체적탄성계수에 미치는 실린더 벽 탄성의 영향)

  • 이일영;손단단
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.187-197
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    • 2004
  • This paper presents the effects of cylinder shell elasticity on effective bulk modulus of oil $K_e$ in automotive hydraulic dampers. A theoretical model of cylinder shell bulk modulus $K_c$ based on the elasticity theory of thick-walled cylinder incorporating not only radial but longitudinal deformation is proposed. In a cylinder, values of $K_c$ by the new model and traditional models are computed and the discrepancies among them are discussed. In a twin-tube type automotive damper, the variation of $K_e$ under different pressure values in chambers of the damper cylinder, based on different theoretical models for $K_c$ is computed. Through these computations, it is shown that remarkable discrepancies in computed values of $K_e$ might occur according to the $K_e$ models in connection with $K_c$ models.

Numerical Study on the Stress Safety of a Cylinder for an Injection Molding Machine (사출성형기용 실린더의 응력안전성에 관한 수치적 연구)

  • Kim, Chung-Kyun;Kim, Kyung-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.401-406
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    • 2011
  • This study presents the stress safety analysis of a cylinder, which is manufactured by a tempered ASTM D2, tempered SM45C and normalized SM45C materials, respectively. The inner diameter of three cylinder models are 85mm, 95mm, and 11 Omm and the total length of a cylinder is 2,365mm for a high pressure injection molding machine. The FEM computed results show that the inner diameter of 85mm with a thick thickness of 62.5mm may produce the injection pressure of 325MPa and the inner diameter of 110mm with 50mm thickness reduces up to the injection pressure of 220MPa because of a reduced thickness of a cylinder. These injection pressures are enough for a high pressure injection molding machine assembled by ASTM D2 cylinder. And also, an injection cylinder manufactured by a tempered SM45C material in which is low priee may produce 225MPa injection molding pressure and this may sufficiently endure stress safety compared to that of ASTM D2 cylinder material. Thus, this study recommends that tempered SM45C cylinder is appropriated for a mild injection molding machine as an alternative cylinder material when the safety strength and low prices are considered. But the normalized SM45C cylinder material does not meet a stress safety of yield strength in general.

Swaging Autofrettage 의 해석과 원통설계 가공에의 응용

  • ;;Kim, Se Young
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.362-367
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    • 1981
  • Two categories in the design of thick cylinders are suggested and their computer programs are developed; the one termed processing design to ensure the precise inner radius of the cylinder and the other, termd stress compensation design to reduce peak stresses in the cylinder wall. The processing design seeks suitable interference by the method of linear iteration to determine either the radius of the mandrel R or the inner radius ofthe chlinder R$\sub$1/. On the other hand, the stress compensation design seeks first the suitable m and which satisfies the design criteria .sigma.$\sub$actual/ < .sigma.$\sub$allowable/ and then tries to find the suitable interference for given m and .zeta. The design program developed here may be used either in the office at the planning stage of thick chlinders as machine elements of on the processing line to get precise final dimension of inner radius.

Analytical and numerical study of temperature stress in the bi-modulus thick cylinder

  • Gao, Jinling;Huang, Peikui;Yao, Wenjuan
    • Structural Engineering and Mechanics
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    • v.64 no.1
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    • pp.81-92
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    • 2017
  • Many materials in engineering exhibit different modulus in tension and compression, which are known as bi-modulus materials. Based on the bi-modulus elastic theory, a modified semi-analytical model, by introducing a stress function, is established in this paper to study the mechanical response of a bi-modulus cylinder placed in an axisymmetric temperature field. Meanwhile, a numerical procedure to calculate the temperature stresses in bi-modulus structures is developed. It is proved that the bi-modulus solution can be degenerated to the classical same modulus solution, and is in great accordance with the solutions calculated by the semi-analytical model proposed by Kamiya (1977) and the numerical solutions calculated both by the procedure complied in this paper and by the finite element software ABAQUS, which demonstrates that the semi-analytical model and the numerical procedure are accurate and reliable. The result shows that the modified semi-analytical model simplifies the calculation process and improves the speed of computation. And the numerical procedure simplifies the modeling process and can be extended to study the stress field of bi-modulus structures with complex geometry and boundary conditions. Besides, the necessity to introduce the bi-modulus theory is discussed and some suggestions for the qualitative analysis and the quantitative calculation of such structure are proposed.

Behavior and Optimization of Cylinder Applied by Composite Tape Wrapping Method (복합재/AISI4340 이중구조 후육실린더의 구조적 거동 및 최적화)

  • Lee, Kyeong-Kyoo;Kim, Wie-Dae
    • Composites Research
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    • v.24 no.2
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    • pp.22-29
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    • 2011
  • To increase the performance of thick-walled cylinders recently their length is continually enlarged. For that reason it is important to reduce weight of the thick-walled cylinders. In this paper the FE models to predict and estimate effects on the composite tapes were created with MSC.Nastran/Patran v.2005. First of all a autofrettage method was applied to the 2D model of the AISI4340 cylinder reduced the thick. And then the comparison of the numerical results with analysis results showed and verified by using T300/5208, IM7/PETI5, IM7/8552 tapes. Those are predicted to the effects of the angle of the composite tapes and elastic modulus according to the composite properties.

Electric potential redistribution due to time-dependent creep in thick-walled FGPM cylinder based on Mendelson method of successive approximation

  • Kheirkhah, S.;Loghman, A.
    • Structural Engineering and Mechanics
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    • v.53 no.6
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    • pp.1167-1182
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    • 2015
  • In this study, the stresses and electric potential redistributions of a cylinder made from functionally graded piezoelectric material (FGPM) are investigated. All the mechanical, thermal and piezoelectric properties are modeled as power-law distribution of volume fraction. Using the coupled electro-thermo-mechanical relations, strain-displacement relations, Maxwell and equilibrium equations are obtained including the time dependent creep strains. Creep strains are time, temperature and stress dependent, the closed form solution cannot be found for this constitutive differential equation. A semi-analytical method in conjunction with the Mendelson method of successive approximation is therefore proposed for this analysis. Similar to the radial stress histories, electric potentials increase with time, because the latter is induced by the former during creep deformation of the cylinder, justifying industrial application of such a material as efficient actuators and sensors.

Exact solution of a thick walled functionally graded piezoelectric cylinder under mechanical, thermal and electrical loads in the magnetic field

  • Arefi, M.;Rahimi, G.H.;Khoshgoftar, M.J.
    • Smart Structures and Systems
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    • v.9 no.5
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    • pp.427-439
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    • 2012
  • The present paper deals with the analytical solution of a functionally graded piezoelectric (FGP) cylinder in the magnetic field under mechanical, thermal and electrical loads. All mechanical, thermal and electrical properties except Poisson ratio can be varied continuously and gradually along the thickness direction of the cylinder based on a power function. The cylinder is assumed to be axisymmetric. Steady state heat transfer equation is solved by considering the appropriate boundary conditions. Using Maxwell electro dynamic equation and assumed magnetic field along the axis of the cylinder, Lorentz's force due to magnetic field is evaluated for non homogenous state. This force can be employed as a body force in the equilibrium equation. Equilibrium and Maxwell equations are two fundamental equations for analysis of the problem. Comprehensive solution of Maxwell equation is considered in the present paper for general states of non homogeneity. Solution of governing equations may be obtained using solution of the characteristic equation of the system. Achieved results indicate that with increasing the non homogenous index, different mechanical and electrical components present different behaviors along the thickness direction. FGP can control the distribution of the mechanical and electrical components in various structures with good precision. For intelligent properties of functionally graded piezoelectric materials, these materials can be used as an actuator, sensor or a component of piezo motor in electromechanical systems.

The Design, Structural Analysis and High Pressure Chamber Test of a Thick Pressure Cylinder for 2000 m Water Depth (수심 2000m 용 두꺼운 내압용기의 설계, 구조해석과 내압시험)

  • Choi, Hyeuk-Jin;Lee, Jae-Hwan;Kim, Jin-Min;Lee, Seung-Guk;Maring, Kothilngam
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.2
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    • pp.144-153
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    • 2016
  • This paper aims to demonstrate the design, structure analysis, and hydrostatic pressure test of the cylinder used in 2000m water depth. The cylinder was designed in accordance with ASME pressure vessel design rule. The 1.5 times safety factor required by the general rule was applied to the design of the cylinder, because ASME rule is so excessive that it is not proper to apply to the hydrostatic pressure test. The finite element analysis was conducted for the cylinder. The cylinder was produced according to the design. The hydrostatic pressure test was conducted at the hyperbaric chamber in KRISO. The results of finite element analysis(FEM) and those of the hydrostatic pressure test were almost the same, which showed that the design was exact and reliable.

Thermoelastic static and vibrational behaviors of nanocomposite thick cylinders reinforced with graphene

  • Moradi-Dastjerdi, Rasool;Behdinan, Kamran
    • Steel and Composite Structures
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    • v.31 no.5
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    • pp.529-539
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    • 2019
  • Current paper deals with thermoelastic static and free vibrational behaviors of axisymmetric thick cylinders reinforced with functionally graded (FG) randomly oriented graphene subjected to internal pressure and thermal gradient loads. The heat transfer and mechanical analyses of randomly oriented graphene-reinforced nanocomposite (GRNC) cylinders are facilitated by developing a weak form mesh-free method based on moving least squares (MLS) shape functions. Furthermore, in order to estimate the material properties of GRNC with temperature dependent components, a modified Halpin-Tsai model incorporated with two efficiency parameters is utilized. It is assumed that the distributions of graphene nano-sheets are uniform and FG along the radial direction of nanocomposite cylinders. By comparing with the exact result, the accuracy of the developed method is verified. Also, the convergence of the method is successfully confirmed. Then we investigated the effects of graphene distribution and volume fraction as well as thermo-mechanical boundary conditions on the temperature distribution, static response and natural frequency of the considered FG-GRNC thick cylinders. The results disclosed that graphene distribution has significant effects on the temperature and hoop stress distributions of FG-GRNC cylinders. However, the volume fraction of graphene has stronger effect on the natural frequencies of the considered thick cylinders than its distribution.