• Elastomers and Composites
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• 제53권4호
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• pp.226-233
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• 2018

Elastomers based on the thermoplastics are widely used in rubber industries. Thermoplastic elastomers have the advantages of an easy shaping process and elimination of recycling problems. Thermoplastic polyester elastomer (TPE) is used for making rubber bands in wearable devices and its applications are increasing. In this study, five wrist bands were designed and their mechanical behaviors were examined by computer simulation, using hyper elastic models, Mooney-Rivlin and Ogden models, and a linear elastic model. Simulation results were compared and discussed in terms of band design and material model.

• Design & Manufacturing
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• 제15권2호
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• pp.1-10
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• 2021

In this study, the current state of the plastics industry has been examined. The direction of development and innovation is reviewed and commented. The technical statuses of various sectors such as thermoplastic resin, composite material, mold engineering, and simulation have been scrutinized. In addition, the industrial status of each sector has been reviewed. Then, the challenges that the plastics manufacturing industry has to deal with have been discussed. Especially, the situation in Republic of Korea has been elaborated in detail. Based on the discussion, an open innovation strategy has been suggested. It has been argued in this work that the open innovation strategy will enables efficient funding and development by avoiding resource consuming rent seeking.

• International Journal of Korean Welding Society
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• 제2권1호
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• pp.57-61
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• 2002

This paper presents development of a SEC(Solar Energy Concentration) utilizing the concentrated solar beam radiation for joining engineering thermoplastics such as Acrylonitrile/Butadiene/Styrene(ABS), Polycarbonate(PC) and Polymethylmethacrylate (PMMA). In addition, to study the joining of the materials, necessary experimentation with applying primer was performed. Tensile tests were conducted to determine the bond strength achieved at the specimen Joint interface. Microscopic examinations of the fractured joints were performed in order to analyze the overall bond quality. Finally, the results in terms of bond strength achieved at the joint interface and energy consumed in the process was compared with those obtained with similar thermoplastic joining technique utilizing microwave energy.

• Steel and Composite Structures
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• 제45권1호
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• pp.147-157
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• 2022

This study assessed the compressive and tensile strengths and modulus of elasticity of waste polyethylene terephthalate (PET) using the ASTM standard tests. In addition, short carbon and glass fibers were mixed with waste PET to examine the improvements in ductility and strength during compression. The bonding was examined via field-emission scanning electron microscopy. The strength degradation of the waste PET tested under UV was 40-50%. However, it had a compressive strength of 32.37 MPa (equivalent to that of concrete), tensile strength of 31.83 MPa (approximately ten times that of concrete), and a unit weight of 12-13 kN/m3 (approximately half that of concrete). A finite element analysis showed that, compared with concrete, a waste PET pile foundation can support approximately 1.3 times greater loads. Mixing reinforcing fibers with waste PET further mitigated this, thereby extending ductility. Waste PET holds excellent potential for use in foundation piles, especially while mitigating brittleness using short reinforcing fibers and avoiding UV degradation.

• 한국가스학회지
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• 제17권5호
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• pp.64-68
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• 2013

열가소성 플라스틱배관의 전기융착부에 대한 비파괴검사방법은 융착부의 안전성을 확보하고 장기적인 신뢰성을 확보하기 위한 방법이다. 정상적인 방법에 의하여 융착된 접합부에서도 배관의 진원도와 전기융착 소켓과의 진원도 차이 또는 기공 등에 의해 융착부에 결함이 발생할 수 있다. 본 연구에서는 위상배열초음파를 이용하여 손상된 폴리에틸렌 전기융착부의 검사를 수행하였다. 검사 대상인 250mm 직경의 폴리에틸렌 배관 전기융착부는 1994년 12월에 융착되었으며 실제 작동 압력은 2.45kPa이다. 2004년 2월 소켓 이음부 근처에서 가스가 누설되어 수거되었다. 손상된 전기융착부에 대하여 첫 번째로 육안검사를 실시하고 다음에 위상배열초음파를 이용한 비파괴검사를 실시하였다. 그리고 절단 검사를 실시하여 각각의 검사 결과와 비교하였으며 위상배열 초음파를 이용한 검사결과와 절단 검사 결과가 동일함을 확인하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.333-338
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• 2003

Nano-imprint lithography(NIL) is a polymer embossing technique, capable of transferring nano-scale patterns onto a thin film of thermoplastics such as polymethyl methacrylate(PMMA) using this parallel process. Feature size down 10 nm have been demonstrated. In NIL, the pattern is formed by displacing polymer material, which can be squeeze flow of a viscous liquid. Due to the size of the pattern, a thorough understood of the process through experiments may be very different. Therefore we nead to resort to numerical simulation on the embossing process. Generally, there are two ways of numerical simulation on nano-scale flow, namely top-down and bottom-up approach. Top-down approach is a way to simulate the flow assuming that polymer is a continuum. On the contrary, in the bottom-up approach, simulation is peformed using molecular dynamics(MD). However, as latter method is not feasible yet. we chose the top-down approach. For the numerical analysis, two dimensional moving grid was used since the moving grid can predict the flow front. Effects of surface tension as well as the slip at the boundary were also considered.

• 한국산학기술학회논문지
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• 제16권1호
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• pp.914-920
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• 2015

본 논문에서는 PLA(PolyLactic Acid)의 결정화도 및 결정구조에 대해 연구하였다. PLA는 옥수수 전분으로부터 추출한 Lactic acid로부터 얻어지는 친환경적인 열가소성 플라스틱으로 매립시 미생물에 의해 완전히 분해되는 소재로 각광받고 있지만 열 안정성이 낮고 낮은 결정화도로 인해 높은 기계적 물성이 요구되는 용도에는 부적합한 단점을 가지고 있다. 이 중에서도 낮은 결정화도와 느린 결정화 속도는 사출 성형 공정에서 Cycle time을 증가시키는 요인으로 다른 소재와의 경쟁에 매우 큰 단점으로 나타난다. 본 논문에서는 핵제 및 가소제의 종류와 함량에 따른 결정화도 및 결정화 속도의 변화를 연구함으로써 궁극적으로 사출 성형 공정에서 Cycle time을 개선하고자 하였다.

• 한국기계가공학회지
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• 제17권3호
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• pp.93-101
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• 2018

FDM is one of the popular 3D printing technologies because of an inexpensive extrusion machine and multi-material printing. FDM can use thermoplastics such as ABS and PLA. The 3D-printed ABS parts fabricated by FDM are attractive in the automotive industry because of their weight. A 10% reduction in weight can increase the fuel economy by approximately 7%. To use 3D-printed ABS parts as automotive parts, we should evaluate the 3D-printed parts in terms of automotive reliability. In this study, 3D-printed ABS samples were evaluated using Ono's rotary bending fatigue test. We obtained an S-N curve for the 3D-printed ABS specimen from the finite-element analysis. The S-N curve can be useful in early-stage design decisions for 3D-printed ABS parts.

• 한국가구학회지
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• 제27권4호
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• pp.392-398
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• 2016

Wood-plastic composites (WPCs) composed of mainly wood flour and thermoplastics have attracted considerable attentions due to advantages of cost effectiveness, high durability, and microbial resistance. However, relatively poor fire resistance of WPCs from low thermal stability of wood and plastics prevents further uses. This study investigated the effect of expandable graphite (EG) and aluminium hydroxide (AH)/magnesium hydroxide (MH) on the properties of WPCs. The combined incorporation of both EG and metal hydroxide (i.e., AH or MH) into formulations leads to higher flexural modulus of filled composites compared to neat PP and WPC. In thermal properties, EG played an important role in improving thermal stability of filled composites by suppressing thermal decompositions of wood and PP. Moreover, EG showed better water absorption features. From this research, it can be said that EG and metal hydroxides have potentials as effective reinforcement, flame retardant, and moisture barrier.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.159-165
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• 2004

The shrinkages of injection molded parts are different in molding operational conditions and mold design. It also differs from resins. The shrinkages of injection molded parts for PBT (polybutylene terephthalate), PC (polycarbonate),and glass reinforced PBT and PC have been studied for various operational conditions of injection molding. The part shrinkage of crystalline polymer, PBT was higher than that of amorphous polymer, PC by about two times. The part shrinkages of both polymers decreased as glass fiber content increases. Higher Injection temperature and lower injection pressure resulted in a higher shrinkage in both PBT and PC resins. As mold temperature increases the part shrinkage of PC decreased. However, the part shrinkage of PBT increased as mold temperature increases. The part shrinkage of both PBT and PC resins decreased as gate size increases since the pressure delivery is mush easier for a larger gate size. The part shrinkage of flow direction was less than that of the perpendicular direction to the flow for both pure and glass fiber reinforced resins. The part shrinkage at the position close to the gate was less than that of the position far from the gate.