• 제목/요약/키워드: Thermo-viscoplastic

검색결과 43건 처리시간 0.021초

영역/경계 분할에 의한 열탄점소성 손상 및 접촉 해석의 효율화 (Computational Efficiency of Thermo-Elasto-Viscoplastic Damage and Contact Analyses by Domain/Boundary Decomposition)

  • 김성준;신의섭
    • 한국전산구조공학회논문집
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    • 제22권2호
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    • pp.153-161
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    • 2009
  • 재료 비선형성을 갖는 열탄점소성 손상 문제와 경계 비선형성을 갖는 접촉 문제의 효율적인 해석을 위하여 열탄성 부영역, 열탄점소성/손상 부영역, 공유면, 접촉 공유면에 기반을 둔 영역/경계 분할법을 제안하였다. 대변형과 같은 지하학적 비선형성은 고려하지 않았으며, 영역 및 경계 분할에 관련된 공유면 및 접촉 공유면에서의 연속 구속 조건을 처리하기 위하여 간단한 벌칙 함수 기법을 적용하였다. 결과적으로 재료 및 경계 비선형성은 소수의 부영역과 접촉 경계면에서 계산되는 유한요소 행렬들에 국한된다. 따라서 적절한 해석 알고리듬을 구성하면 대폭적인 효율성 향상이 가능하게 된다. 간단한 수치 실험을 통해서 열탄점소성 손상 및 접촉 해석의 효율성에 관련된 기본적인 특성을 분석하였다.

통일구성방정식을 이용한 구조물의 열점소성 거동에 관한 해석 (Analysis of Thermo-Viscoplastic Behavior of Structures Using Unified Constitutive Equations)

  • 윤성기;이주진
    • 대한기계학회논문집
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    • 제15권1호
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    • pp.190-200
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    • 1991
  • 본 연구에서는 고온에 노출되는 열-점소성 거동의 해석을 위해 소성유동, 크 리프, 응력풀림(stress relaxation)등의 거동을 동시에 다룰 수 있는 통일구성방정식 모델에 대해 논하고 적절한 모델을 선정한다. 이 모델은 미소변형이론에 근거한 것 이므로 구조물의 거동을 소변형률(small strain)과 소회전(small rotation)의 범위내 로 가정하여 해석한다.선정된 모델에 대해서 시간변화율 형태의 방정식으로부터 유 한요소법을 통한 수치화와 사용된 구성방정식을 효율적으로 처리할 수 있는 수치해석 법상의 알고리듬을 제안한다. 제안된 알고리즘을 사용하여 유한요소법 전산코드를 적상하고, 작성된 코드를 이용하여 고온에서 하중을 받는 단순보와 국부적으로 심한 가열을 받는 구조물에 적용하여 고전적인 구성방정식으로 복합적인 해석이 어려웠던 열-점소성 거동을 효과적으로 해석할 수 있음을 보인다. 본 논문은 응력해석에 주안 점을 두었으므로 열해석에 관한 상세한 논의는 가급적 생략하기로 한다.

PC기반 소성가공공정 성형해석 시스템 개발 (Development of PC-based Simulation System for Metal Forming)

  • 곽대영;천재승;김수영;이근안;임용택
    • 소성∙가공
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    • 제9권3호
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    • pp.233-241
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    • 2000
  • It is well known that the quality and efficiency of the design of metal forming processes can be significantly improved with the aid of effective numerical simulations. In the present study, a two-and three-dimensional finite element simulation system, CAMP form, was developed for the analysis of metal forming processes in the PC environment. It is composed of a solver based on the thermo-rigid-viscoplastic approach and graphic user interface (GUI) based pre-and post-processors to be used for the effective description of forming conditions and graphic display of simulation results, respectively. In particular, in the case of CAMPform 2D (two-dimensional), as the solver contains an automatic remeshing module which determines the deformation step when remeshing is required and reconstructs the new mesh system, it is possible to carry out simulations automatically without any user intervention. Also, the forming analysis considers ductile fracture of the workpiece and wear of dies for better usage of the system. In the case of CAMPform 3D, general three-dimensional problems that involve complex die geometries and require remeshing can be analyzed, but full automation of simulations has yet to be achieved. In this paper, the overall structure and computational background of CAMPform will be briefly explained and analysis results of several forming processes will be shown. From the current results, it is construed that CAMPform can be used in providing useful information to assist the design of forming processes.

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평금형을 이용한 축대칭 열간 압출의 유한요소해석 (Finite Element Analysis of Axisymmetric Hot Extrusion Through Square Dies)

  • 강연식;박치용;양동열
    • 대한기계학회논문집
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    • 제16권2호
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    • pp.207-225
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    • 1992
  • The study is concerned with the thermo-viscoplastic finite element analysis of axisymmetric forward hot extrusion through square dies. The problem is treated as a nonsteady state problem because the distribution of temperature and material properties are continuously changing with the punch travel. In square die extrusion, difficulties arise from the severe distortion and die interference of elements at the aperture rim of the die even with a small punch travel. And finite element computation is impossible without intermittent remeshing. Accordingly, an automatic remeshing technique is proposed by employing specially designed mesh structure near the aperture rim. The analysis of temperature distribution includes heat conduction through material interfaces, heat convection and radiation to the atmosphere and is carried out by decoupling the heat analysis from the analysis of the deformation. The extrusion load and the distributions of strain rate and temperature are computed for the given cases rendering reasonable results. Computed grid distortions are found to be in good agreement with the experimental results. It has been thus shown that the proposed method of analysis can be effectively applied to the axisymmetric hot extrusion through square dies.

AA6061 휠 성형공정의 열-점소성 유한요소해석 (Analysis of AA6061 Wheel Forging Processes by the Thermo-Viscoplastic Finite Element Method)

  • 김영훈;황병복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.11-16
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    • 1997
  • In this study, the finite element analysis of AA6061 wheel forging processes over hot working range is performed and a thermo-viscoplasticity theory applicable to hot forging is applied for simulation. Aluminum alloy has frequently been utilized to manufacture automobile and aircraft parts due to its various advantages such as lightness, good forgeability, and wear resistance. Several forging conditions are applied to the simulation, such as die speeds, rib thicknesses, and depth of die cavity. The effectiveness of the simulation results is summarized in terms of metal flow, strain distributions, temperature distributions, forging load, which are essential to over all process design.

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6061 알루미늄합금 휠 단조공정의 해석 (An Analysis on the Forging Processes for 6061 Aluminum Alloy Wheel)

  • 김영훈;유태곤;황병복
    • 소성∙가공
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    • 제8권5호
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    • pp.498-506
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    • 1999
  • The metal forming processes of aluminum alloy wheel forging at elevated temperature are analyzed by the finite element method. A coupled thermo-mechanical model for analysis of plastic deformation and geat transfer is adapted in the finite element formulation. In order to consider the strain-rate effects on material properties and the flow stress dependence on temperatures, rigid-viscoplasticity is introduced in this formation. In this paper, several process conditions were applied to the dimulation such as die speed, rib thickness, and depth of die cavity. Simulation results are compared, and discussed with each case. Metal flow, die pressure distributions, temperature distributions, velocity fields and forging loads are summarized as basic data for process design and selection of a proper press equipment.

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반도체 패키지의 열변형 해석 시 유한요소 모델의 영향 (The Effect of Finite Element Models in Thermal Analysis of Electronic Packages)

  • 최남진;주진원
    • 대한기계학회논문집A
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    • 제33권4호
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    • pp.380-387
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    • 2009
  • The reliability concerns of solder interconnections in flip chip PBGA packages are produced mainly by the mismatch of coefficient of thermal expansion(CTE) between the module and PCB. Finite element analysis has been employed extensively to simulate thermal loading for solder joint reliability and deformation of packages in electronic packages. The objective of this paper is to study the thermo-mechanical behavior of FC-PBGA package assemblies subjected to temperature change, with an emphasis on the effect of the finite element model, material models and temperature conditions. Numerical results are compared with the experimental results by using $moir{\acute{e}}$ interferometry. Result shows that the bending displacements of the chip calculated by the finite element analysis with viscoplastic material model is in good agreement with those by $moir{\acute{e}}$ inteferometry.

변형률 속도와 온도가 금속의 소성변형에 미치는 영향 (The Effect of Strain Rate and Temperature on Plastic Deformation of a Metal)

  • 김기태;조윤호;백응율
    • 대한기계학회논문집
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    • 제15권5호
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    • pp.1486-1494
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    • 1991
  • 본 연구에서는 분말단조 공정의 유한요소 컴퓨터 시뮬레이션을 위한 기초연구 로 다공질예비성형체의 기지(matrix)인 합금강의 변형률 속도와 온도에 따른 일축 압 축하의 열-점소성 거동을 조사하였다. 변형률 속도와 온도의 영향을 동시에 고려하 기 위하여 변형률 속도 .epsilon.=$10^{-4}$, $10^{-2}$$10^{-1S-1}$과 온도범위 800~ 1200.deg. C에 대하여 실험하였다.