• Title/Summary/Keyword: Thermal test

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Thermal Fatigue Test of an Annular Structure

  • Hwang Jeong-Ki;Suh Chang-Min;Kim Chae-Ho
    • Journal of Mechanical Science and Technology
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    • v.20 no.1
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    • pp.59-65
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    • 2006
  • A half-scaled large test model for the main components of the real annular structure was built and the thermal behaviors were experimented and obtained by thermal cyclic loads. The model design and the test conditions for the thermal loads were determined to take into consideration the thermal and mechanical loads acting on the real annular structure by finite element analyses. Temperature profiles and strains of the main components of the model were measured at an early stage of the test and periodically throughout the test in the given test conditions. After completion of the thermal cyclic tests, no evidence of crack initiation and propagation were identified by a dye penetration test. The measured strains at the critical parts were slightly increased proportionally with the increase in the number of the thermal cycles.

THERMAL BALANCE MODELLING AND PREDICTION FOR A GEOSTATIONARY SATELLITE (정지궤도 위성의 열평형 시험 모델링 및 예비 예측)

  • Jun, Hyoung-Yoll;Kim, Jung-Hoon
    • 한국전산유체공학회:학술대회논문집
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    • 2009.04a
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    • pp.142-147
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    • 2009
  • COMS (Communication, Ocean and Meteorological Satellite) is a geostationary satellite and has been developing by KARI for communication, ocean and meteorological observations. It will be tested under vacuum condition and very low temperature in order to verify thermal design of COMS. The test will be performed by using KARI large thermal vacuum chamber, which was developed by KARI, and the COMS will be the first flight satellite tested in this chamber. The purposes of thermal balance test are to correlate analytical model used for design evaluation and predicting temperatures, and to verify and adjust thermal control concept. KARI has plan to use heating plates to simulate space hot condition especially for radiator panels such as north and south panels. They will be controlled from 90K to 273K by circulating GN2 and LN2 alternatively according to the test phases, while the shroud of the vacuum chamber will be under constant temperature, 90K, during all thermal balance test. This paper presents thermal modelling including test chamber, heating plates and the satellite without solar array wing and Ka-band reflectors and discusses temperature prediction during thermal balance test.

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Space Simulation Test and Thermal Verification of HAUSAT-2 STM (Structural-Thermal Model) by Using Surface Heaters (표면히터를 이용한 HAUSAT-2 위성 STM의 우주모사 및 열해석 검증 연구)

  • Lee, Mi-Hyeon;Kim, Dong-Woon;Hwang, Ki-Lyong;Chang, Young-Keun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.11
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    • pp.106-114
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    • 2005
  • This study addresses space simulation test results and thermal modelling verification of HAUSAT-2 nanosatellite STM (Structural-Thermal Model). The thermal modelling of the HAUSAT-2 has been modified in accordance with test results. Thermal analysis results were repeatedly compared with test results for modified thermal modelling. It is verified that the analysis results for modified thermal modelling agree well with test results. Some surface heaters were implemented to simulate solar illumination for HAUSAT-2 Thermal Vacuum/Balance Test. A low-cost and effective thermal test methodology, which is applicable to ultra-small satellite system, was proposed and verified by test results in this study.

Development and Verification of Thermal Analysis Model for Thermal Vacuum Test of Satellite Components (인공위성 탑재품 수준 열진공 시험에 대한 열해석 모델의 개발과 환경시험 결과를 이용한 검증)

  • Kim, Sang-Ho;Seo, Hyun-Suk;You, Jae-Ho;Han, Eun-Soo;Kim, Tai-Kyung;Kim, Hyeong-Dong;Huh, Hwan-Il
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.8
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    • pp.842-847
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    • 2010
  • Thermal analysis for the simulation of satellite component level thermal vacuum test processes was carried out by considering thermal vacuum test environment condition, thermal vacuum chamber configuration, and satellite's inner thermal environment. The transient analysis results can be obtained for the temperatures of component and thermal vacuum chamber assemblies. The thermal analysis model was verified with the component thermal environmental test results by using enhanced thermal vacuum chamber.

Multi-phase Accelerating Test Method of Thermal Aging Considering Heat Generation of Electric Equipment (전기기기의 발열을 고려한 다단계 가속열노화 방법)

  • Lim, Byung-Ju;Park, Chang-Dae;Chung, Kyung-Yul
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.5
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    • pp.18-23
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    • 2013
  • Thermal aging test is performed to qualify the life time of equipment in thermally aged condition. Due to long life time more than 10 years like as in power plant, the equipment is subjected to the accelerated thermal aging condition which is able to shorten the long aging test period by increasing aging temperature. Normally, conservatism of thermal aging test causes to impose unbalanced and excessive thermal load on components of the equipment, and deformation and damage problems of the components. Additionally, temperature rise of each component through heat generation of the electric equipment leads to long-term problem of the test period. Multi-phase accelerating aging test is to perform thermal aging test in multiple aging conditions after dividing into groups with various components of equipment. The groups might be classified considering various factors such as activation energy, temperature rise, glass transition temperature and melting temperature. In this study, we verify that the multi-phase accelerating aging test method can reduce and equalize the thermal over load of the components and shorten aging test time.

Data Analysis of KOMPSAT Thermal Test in Simulated On-orbit Environment

  • Kim, Jeong-Soo;Chang, Young-Keun
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.2
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    • pp.30-42
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    • 2000
  • On-orbit thermal environment test of KOMPSAT was performed in early 1999. An analysis of the test data are addressed in this paper. For the thermal-environmental simulation of spacecraft bus, an artificial heating through the radiator zones and onto some critical heat-dissipating electronic boxes was made by Absorbed-heat Flux Method. Test data obtained in terms of temperature history were reduced into flight heater duty cycles and converted into the total electrical power required for spacecraft thermal control. Verification result of flight heaters dedicated to the bus thermal control is presented. Additionally, an exhaustive heating-control process for maintaining the spacecraft thermally safe and for realistic simulation of the orbital-thermal environment during the test are graphically shown. Qualitative suggestions to post-test model correlation are given in consequency of the analysis.

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Overview of Thermal Test and Practice in Developing Satellite (인공위성 개발을 위한 유닛 열시험 개요와 실제)

  • Seo, Joung-Ki;Jang, Tae-Seong;Cha, Won-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.11
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    • pp.915-920
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    • 2013
  • Units developed for a real satellite should pass space environmental tests and launch environment tests. Thermal Vacuum Test, one of the space environmental test, simulates extreme thermal environment encountered in on-orbit operation of satellite. Many payloads which adapt non-traditional, brand-new technology are developed by developers who is not familiar to space engineering field. There might be some possibility of mistakes which result in serious problem due to lack of experience, especially from planning to performing thermal vacuum test. In this paper, brief overview of thermal environmental test related to a satellite development is summarized in order to prepare and perform the thermal test.

Contribution of thermal-hydraulic validation tests to the standard design approval of SMART

  • Park, Hyun-Sik;Kwon, Tae-Soon;Moon, Sang-Ki;Cho, Seok;Euh, Dong-Jin;Yi, Sung-Jae
    • Nuclear Engineering and Technology
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    • v.49 no.7
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    • pp.1537-1546
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    • 2017
  • Many thermal-hydraulic tests have been conducted at the Korea Atomic Energy Research Institute for verification of the SMART (System-integrated Modular Advanced ReacTor) design, the standard design approval of which was issued by the Korean regulatory body. In this paper, the contributions of these tests to the standard design approval of SMART are discussed. First, an integral effect test facility named VISTA-ITL (Experimental Verification by Integral Simulation of Transients and Accidents-Integral Test Loop) has been utilized to assess the TASS/SMR-S (Transient and Set-point Simulation/Small and Medium) safety analysis code and confirm its conservatism, to support standard design approval, and to construct a database for the SMART design optimization. In addition, many separate effect tests have been performed. The reactor internal flow test has been conducted using the SCOP (SMART COre flow distribution and Pressure drop test) facility to evaluate the reactor internal flow and pressure distributions. An ECC (Emergency Core Coolant) performance test has been carried out using the SWAT (SMART ECC Water Asymmetric Two-phase choking test) facility to evaluate the safety injection performance and to validate the thermal-hydraulic model used in the safety analysis code. The Freon CHF (Critical Heat Flux) test has been performed using the FTHEL (Freon Thermal Hydraulic Experimental Loop) facility to construct a database from the $5{\times}5$ rod bundle Freon CHF tests and to evaluate the DNBR (Departure from Nucleate Boiling Ratio) model in the safety analysis and core design codes. These test results were used for standard design approval of SMART to verify its design bases, design tools, and analysis methodology.

Plasma spray coating of zirconia ceramic (용사법에 의한 질코니아 세라믹코팅에 대한 연구)

  • 이형근;김대훈;황선효;전계남;서동수
    • Journal of Welding and Joining
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    • v.7 no.2
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    • pp.25-34
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    • 1989
  • The purpose of this work is to coat ZrO$_{2}$ - 8Y$_{2}$O$_{3}$ ceramic on the Al cast alloy(AC-8A) by using the plasma spray method. Two types of coatings which were composed of two and three layer coating were examined. Each coating powder was analyzed for shape and size distribution and X-ray diffraction pattern. For the coated layers, microstructural analysis and performance estimation which was composed of static thermal test, thermal cyclic test and thermal shock test were conducted.

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INTEGRAL BEHAVIOR OF THE ATLAS FACILITY FOR A 3-INCH SMALL BREAK LOSS OF COOLANT ACCIDENT

  • Choi, Ki-Yong;Park, Hyun-Sik;Cho, Seok;Euh, Dong-Jin;Kim, Yeon-Sik;Baek, Won-Pil
    • Nuclear Engineering and Technology
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    • v.40 no.3
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    • pp.199-212
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    • 2008
  • A small-break loss of coolant accident (SB-LOCA) test with a break size equivalent to a 3-inch cold leg break of the APR1400 was carried out as the first transient integral effect test using the ATLAS (Advanced Thermal-hydraulic Test Loop for Accident Simulation). This was the first integral effect test to investigate the integral performance of the test facility and to verify its simulation capability for one of the design-basis accidents. Reasonably good thermal hydraulic data was obtained so that an integral performance of the fluid sub-systems was identified and control performance of the ATLAS was confirmed under real thermal hydraulic conditions. Based on the measured data, a post-test calculation was carried out using the best-estimate thermal hydraulic safety analysis code, MARS 3.1, and the similarity between the expected and actual data was investigated. On the whole, the post-test calculation reasonably predicts the major thermal hydraulic parameters measured during the SB-LOCA test. The obtained data will be used to enhance the simulation capability of the ATLAS and to improve an input model of the ATLAS for simulation of other target scenarios.