• Title/Summary/Keyword: Thermal integrity

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Mechanical Properties of Cement Material for Energy-Foundation (EF) Structures

  • Park, Yong-Boo;Choi, Hang-Seok;Sohn, Jeong-Rak;Sim, Young-Jong;Lee, Chul-Ho
    • Land and Housing Review
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    • v.3 no.1
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    • pp.83-88
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    • 2012
  • In this study, physical characteristics of cement and/or concrete materials that are typically used for energy-foundation (EF) structures have been studied. The thermal conductivity and structural integrity of the cement-based materials were examined, which are commonly encountered in backfilling a vertical ground heat exchangers, cast-in-place concrete piles and concrete lining in tunnel. For this purpose the thermal conductivity and unconfined compression strength of cement-based materials with various curing conditions were experimentally estimated and compared. Hydration heat generated from massive concrete in the cast-in-place concrete energy pile was observed for 4 weeks to estimate its dissipation time in the underground. The hydration heat may mask the in-situ thermal response test (TRT) result performed in the cast-in-place concrete energy pile. It is concluded that at least two weeks are needed to dissipate the hydration heat in this case. In addition, a series of numerical analysis was performed to compare the effect of thermal property of the concrete material on the cast-in-place pile.

Thermal aging of Gr. 91 steel in supercritical thermal plant and its effect on structural integrity at elevated temperature

  • Min-Gu Won;Si-Hwa Jeong;Nam-Su Huh;Woo-Gon Kim;Hyeong-Yeon Lee
    • Nuclear Engineering and Technology
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    • v.56 no.1
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    • pp.1-8
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    • 2024
  • In this study, the influence of thermal aging on structural integrity is investigated for Gr. 91 steel. A commercial grade Gr. 91 steel is used for the virgin material, and service-exposed Gr. 91 steel is sampled from a steam pipe of a super critical plant. Time versus creep strain curves are obtained through creep tests with various stress levels at 600 ℃ for the virgin and service-exposed Gr. 91 steels, respectively. Based on the creep test results, the improved Omega model is characterized for describing the total creep strain curve for both Gr. 91 steels. The proposed parameters for creep deformation model are used for predicting the steady-state creep strain rate, creep rupture curve, and stress relaxation. Creep-fatigue damage is evaluated for the intermediate heat exchanger (IHX) in a large-scale sodium test facility of STELLA-2 by using creep deformation model with proposed creep parameters and creep rupture curve for both Gr. 91 steels. Based on the comparison results of creep fatigue damage for the virgin and service-exposed Gr. 91 steels, the thermal aging effect has been shown to be significant.

Development of a RVIES Syetem for Reactor Vessel Integrity Evaluation (원자로용기 건전성평가를 위한 RVIES 시스템의 개발)

  • Lee, Taek-Jin;Choe, Jae-Bung;Kim, Yeong-Jin;Park, Yun-Won;Jeong, Myeong-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2083-2090
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    • 2000
  • In order to manage nuclear power plants safely and cost effectively, it is necessary to develop integrity evaluation methodologies for the main components. Recently, the integrity evaluation techniques were broadly studied regarding the license renewal of nuclear power plants which were approaching their design lives. Since the integrity evaluation process requires special knowledges and complicated calculation procedures, it has been allowed only to experts in the specified area. In this paper, an integrity evaluation system for reactor pressure vessel was developed. RVIES(Reactor Vessel Integrity Evaluation System) provides four specific integrity evaluation procedures covering PTS(Pressurized Thermal Shock) analysis, P-T(Pressure-Temperature) limit curve generation, USE(Upper Shelf Energy) analysis and Fatigue analysis. Each module was verified by comparing with published results.

Effects of the Thickness of Bond Coating on the Thermal Stress of TBC (접착층의 두께가 용사 열차폐 코팅의 열응력에 미치는 영향)

  • 김형남;최성남;장기상
    • Proceedings of the KWS Conference
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    • 2000.04a
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    • pp.228-231
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    • 2000
  • Based on the principle of complementary energy an analytical method is developed for determining thermal stress distribution in an thermal barrier coating. This method gives the stress distributions which satisfy the stress-free boundary conditions at the edge. Numerical examples are given in order to verify the method and to investigate the thickness effects of the ZrO$_2$-8wt%Y$_2$O$_3$ top coat on the integrity of thermal barrier coating consisted of IN738LC substrate and MCrAlY bond coat.

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A Study on the Integrity Evaluation Method of Subclad Crack Under Pressurized Thermal Shock (가압열충격 사고시 클래드 하부균열 안전성 평가 방법에 관한 연구)

  • Kim, Yeong-Jin;Kim, Jin-Su;Gu, Bon-Geol;Choe, Jae-Bung;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1139-1146
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    • 2001
  • The reactor pressure vessel(RPV) is usually cladded with stainless steel to prevent corrosion and radiation embrittlement, and a number of subclad cracks have been found during an in-service-inspection. These subclad cracks should be assured for a safe operation under normal conditions and faulted conditions such as pressurized thermal shock(PTS). Currently available integrity assessment procedure for an RPV, ASME Code Sec. XI, are built on the basis of linear fracture mechanics (LEFM). In PTS condition, however, thermal stress and mechanical stress give rise to high tensile stress at the cladding and elastic-plastic behavior is expected in this area. Therfore, ASME Code Sec. XI is overly conservative in assessing the structural integrity under PTS condition. In this paper, the fracture parameter (stress intensity factor, K, and RT(sub)NDT) from elastic analysis using ASME Sec. XI and finite element method were validated against 3-D elastic-plastic finite element analyses. The difference between elastic and elastic-plastic analysis became significant with increasing crack depth. Therfore, it is recommended to perform elastic-plastic analysis for the accurate assessment of subclad cracks under TPS which causes plastic deformation at the cladding.

Thermal and Structural Analyses of Semi-metallic Gasket Joined with Graphite Seal for Ship Engine Piping Flange (선박엔진 배관 플랜지용 세미금속 가스켓의 열전달 및 구조해석)

  • Oh, Jeong-seok;Lee, In-sup;Yoon, Han-ki;Sung, Heung-kyoung
    • Journal of Ocean Engineering and Technology
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    • v.31 no.5
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    • pp.352-356
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    • 2017
  • We performed thermal and structural analyses to evaluate the structural integrity of a semi-metal gasket for a flange with increases in the internal fluid temperature and pressure using a commercial FEA program. As a thermal analysis result, the temperature distribution of the gasket body increased with an increase in the internal fluid temperature until the maximum fluid temperature of $600^{\circ}C$. In addition, the structural analysis showed that contact pressures of more than 35 MPa occurred uniformly in the graphite seal regions. It was found that no fluid leakage occurred under the load conditions for the structural analysis because the contact pressure in the graphite seal region was greater than the maximum internal fluid pressure of 35 MPa. Therefore, we demonstrated the structural integrity of the semi-metal gasket by performing the thermal and structure analyses under the maximum fluid temperature of $600^{\circ}C$ and the internal fluid pressure of 35 MPa.

Development of structural integrity evaluation program for reactor vessel under pressurized thermal shock (가압열충격에 대한 원자로용기의 구조건전성 평가프로그램의 개발)

  • 정명조
    • Computational Structural Engineering
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    • v.9 no.2
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    • pp.153-161
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    • 1996
  • In this paper, theory of fracture mechanics for the pressurized thermal shock is investigated and numerical procedure for the evaluation of the pressure vessel under pressurized thermal shock is developed. For the given material properties, transient history such as temperature and pressure, and postulated flaw, the stress distribution is obtained to calculate stress intensities for a wide range of assumed crack sizes. The stress intensities are compared with the material fracture toughness values corresponding to the chemical compositions and the distribution of the nil ductility transition temperature, to determine the crack growth during the transient. Plant-specific calculations have been performed for several transients and the evaluation results are discussed.

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Evaluation of Structural Integrity and Cooling Performance of 4250 kVA Power Transformer with ONAN Mode (ONAN 모드 4250kVA 변압기의 구조 건전성과 냉각 성능의 평가)

  • Yang, Chaofan;Kim, Seongik;Cho, Jong-Rae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.48-57
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    • 2021
  • The main research content of this paper is to evaluate the structural integrity and the cooling performance of 4250 kVA power transformer with ONAN(Oil Natural and Air Natural) mode. The dynamic analysis is used to verify the structural safety of the transformer by seismic loading. The transformer structure is simplified and NX software is used to build a three-dimensional model, and ANSYS commercial software is used to calculate the stress and deformation by applying corresponding load. The analysis result was evaluated whether it satisfies the design requirements according to the IEEE Std 693 standard. In terms of thermal analysis to evaluate the cooling performance, the thermal physical model is used to calculate the heat exchange between the radiator and the tank in the steady state, and the result is input into the Fluent software to calculate the internal temperature field of the transformer tank, which reduces the calculation cost of thermal fluid. Comparing the simulated hot spot temperature and top oil temperature of the transformer with the calculation results of the IEC60076 classic model, it is found that the error is only 1.9%.

Cylindrical Grinding Integrity - A Review on Surface Integrity

  • Alagumurthi, N.;Palaniradja, K.;Soundararajan, V.
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.24-44
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    • 2007
  • Cylindrical grinding is one of the important metal cutting processes used extensively in the finishing operation of discrete components. The inherent high cutting temperature in grinding if not controlled may lead to rapid tool wear, which in turn will lead to dimensional inaccuracy. The very nature of the grinding mechanism in material removal impairs the grounded surfaces by inducing residual stress, micro cracks and other thermal damages at the machined surface. This paper is an attempt to review some of the surface integrity issues in cylindrical grinding taken up and reported by number of researchers over the years. This review may have been planned to be useful to the researchers and other professionals interested to work on grinding.