• 제목/요약/키워드: Thermal aging

검색결과 622건 처리시간 0.02초

Cu-Fe계 합금의 강도 및 전기전도도에 미치는 Cr 원소첨가의 영향 (Effects of Added Cr Element on the Tensile Strength and Electrical Conductivity of Cu-Fe Based Alloys)

  • 김대현;이광학
    • 한국재료학회지
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    • 제20권2호
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    • pp.60-64
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    • 2010
  • This study looked at high performance copper-based alloys as LED lead frame materials with higher electrical-conductivity and the maintenance of superior tensile strength. This study investigated the effects on the tensile strength, electrical conductivity, thermal softening, size and distribution of the precipitation phases when Cr was added in Cu-Fe alloy in order to satisfy characteristics for LED Lead Frame material. Strips of the alloys were produced by casting and then properly treated to achieve a thickness of 0.25 mm by hot-rolling, scalping, and cold-rolling; mechanical properties such as tensile strength, hardness and electrical-conductivity were determined and compared. To determine precipitates in alloy that affect hardness and electrical-conductivity, electron microscope testing was also performed. Cr showed the effect of precipitation hardened with a $Cr_3Si$ precipitation phase. As a result of this experiment, appropriate aging temperature and time have been determined and we have developed a copper-based alloy with high tensile strength and electrical-conductivity. This alloy has the possibility for use as a substitution material for the LED Lead Frame of Cu alloy.

알루미나입자로 강화된 알루미늄합금 복합재료의 미세조직과 기계적 성질 (Microstructure and Mechanical Properties of Aluminum Alloy Composites Strengthened with Alumina Particles)

  • 오창섭;한창석
    • 한국재료학회지
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    • 제23권3호
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    • pp.199-205
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    • 2013
  • The mechanical properties and microstructures of aluminum-matrix composites fabricated by the dispersion of fine alumina particles less than $20{\mu}m$ in size into 6061 aluminum alloys are investigated in this study. In the as-quenched state, the yield stress of the composite is 40~85 MPa higher than that of the 6061 alloy. This difference is attributed to the high density of dislocations within the matrix introduced due to the difference in the thermal expansion coefficients between the matrix and the reinforcement. The difference in the yield stress between the composite and the 6061 alloy decreases with the aging time and the age-hardening curves of both materials show a similar trend. At room temperature, the strain-hardening rate of the composite is higher than that of the 6061 alloy, most likely because the distribution of reinforcements enhances the dislocation density during deformation. Both the yield stress and the strain-hardening rate of the T6-treated composite decrease as the testing temperature increases, and the rate of decrease is faster in the composite than in the 6061 alloy. Under creep conditions, the stress exponents of the T6-treated composite vary from 8.3 at 473 K to 4.8 at 623 K. These exponents are larger than those of the 6061 matrix alloy.

FATIGUE LIFE ASSESSMENT OF REACTOR COOLANT SYSTEM COMPONENTS BY USING TRANSFER FUNCTIONS OF INTEGRATED FE MODEL

  • Choi, Shin-Beom;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin;Jhung, Myung-Jo;Choi, Young-Hwan
    • Nuclear Engineering and Technology
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    • 제42권5호
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    • pp.590-599
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    • 2010
  • Recently, efficient operation and practical management of power plants have become important issues in the nuclear industry. In particular, typical aging parameters such as stress and cumulative usage factor should be determined accurately for continued operation of a nuclear power plant beyond design life. However, most of the major components have been designed via conservative codes based on a 2-D concept, which do not take into account exact boundary conditions and asymmetric geometries. The present paper aims to suggest an effective fatigue evaluation methodology that uses a prototype of the integrated model and its transfer functions. The validity of the integrated 3-D Finite Element (FE) model was proven by comparing the analysis results of individual FE models. Also, mechanical and thermal transfer functions, known as Green's functions, were developed for the integrated model with the standard step input. Finally, the stresses estimated from the transfer functions were compared with those obtained from detailed 3-D FE analyses results at critical locations of the major components. The usefulness of the proposed fatigue evaluation methodology can be maximized by combining it with an on-line monitoring system, and this combination, will enhance the continued operations of old nuclear power plants.

HILS 기반의 수중체 냉각 시스템 개선 (Improvement of Submarine Cooling System using HILS Simulation)

  • 정성영;오진석
    • 대한조선학회논문집
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    • 제49권5호
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    • pp.376-383
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    • 2012
  • Owing to rapid development of power device and inverters, most of submarines adopt an eletric propulsion system. Although PMPM(Permanent Magnet Propulsion Motor) propulsion system has relatively higher power, energy conversion efficiency and smaller volume than engine propulsion system, it also produces large amount of heat due to current flowing inside motor coils and change of magnetic field induced by iron core. The produced heat in stator and inverter largely affects motor efficiency and bearing lubrication and causes thermal aging while the system is on operation. So, we analyze the existing cooling system and submarine ESS (Energy Saving System) cooling system whose power consumption is reduced. HILS(Hardware In the Loop System) technique is used for the modelling of the submarine cooling system. To confirm the ESS cooling system characteristic, HILS is simulated using LabVIEW with hardware. As a result, the ESS cooling system has the characteristic of better temperature stability and less power consumption than the existing one.

자동차용 모바일 폰 충전 케이블의 발화 안전성에 관한 연구 (A Study on safety against a fire of charging cable for mobile phone for vehicle)

  • 권진욱;최규식;황명환
    • 대한안전경영과학회지
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    • 제20권3호
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    • pp.21-26
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    • 2018
  • This paper describes result of a study on safety against a fire of charging cable for mobile phone for vehicle. Combustion on the USB cable in the car was happened while driving. Gas coming from the burning USB cable could be a reason which can make a secondary car accident since the driver also can be embarrassed while driving. In order to prevent a secondary car accident connected on the road, to research a reason why USB cable can emit gas and be burned in charging. We did simulation test with abnormal fault condition for the electronic component on the board in the USB cable. So we get the result from abnormal fault condition simulation test, for instance, shorted test for output terminal of 8 pin switch, shorted test for chip resistor after thermal aging in the condition $25^{\circ}C$, 93 % RH during 48 hours. To analysis the result of all test, Combustion on the USB cable was not the 8 pin but other electrical component such as a chip resistor. Therefore we guess that the reason for USB cable combustion in charging in a car was not 8 pin and a LED but another defective component.

Assessment of 23 kV Capacitive Coupler for On-line Partial Discharge Measurements

  • Jeong, J.Y.;Kang, D.S.;Sun, J.H.;Heo, J.C.;Park, C.H.
    • Journal of Electrical Engineering and Technology
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    • 제4권1호
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    • pp.123-130
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    • 2009
  • The partial discharge (PD) measurement is a very effective method to assess the winding insulation condition of high-voltage machines, since most of the insulation failure processes are directly or indirectly caused by PD. On-line PD measurements, which can detect insulation defects of winding in the early stages on rotating machines in operation, have been accepted as the most important technique. The epoxy mica capacitive coupler is currently and extensively used for on-line detection of PD pulses of high-voltage rotating machines. To evaluate the feasibility of developing a capacitive coupler that is easier to manufacture at a lower cost compared to epoxy mica couplers, a 100pF capacitive coupler made of ceramic material is designed, fabricated and tested for on-line PD measurements of 23 kV electrical machines. A series of electrical tests and accelerated aging tests are performed on the ceramic coupler to evaluate the performance requirements, long-term reliability and thermal stability for in field application. The test results show that the newly developed ceramic coupler provides equal and improved performance at a lower cost compared to epoxy mica couplers, and estimated voltage life is anticipated to surpass 100 years.

Diagnosis of Medium Voltage Cables for Nuclear Power Plant

  • Ha, Che-Wung;Lee, Do Hwan
    • Journal of Electrical Engineering and Technology
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    • 제9권4호
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    • pp.1369-1374
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    • 2014
  • Most accidents of medium-voltage cables installed in nuclear power plants result from the initial defect of internal insulators or the initial failure due to poor construction. However, as the service years of plants increase, the possibility of cable accidents is also rapidly increases. This is primarily caused by electric, mechanical, thermal, and radiation stresses. Recently, much attention is paid to the study of cable diagnoses. To date, partial discharge and Tan${\delta}$ measurements are known as reliable methods to diagnose the aging of medium-voltage cables. High frequency partial discharge measurement techniques have been widely used to diagnose cables in transmission and distribution systems. However, the on-line high frequency partial discharge technique has not been used in the nuclear power plants because of the plant shutdown risk, degraded measurement sensitivity, and application problems. In this paper, the partial discharge measurement with a portable device was tried to evaluate the integrity of the 4.16kV and 13.8kV cable lines. The test results show that the high detection sensitivity can be achieved by the high frequency partial discharge technique. The present technique is highly attractive to diagnose medium voltage cables in nuclear power plants.

강유전체막의 CMP 연마 특성 (Chemical Mechanical Polishing (CMP) Characteristics of Ferroelectric Film)

  • 서용진;박성우;김경태;김창일;장의구;김상용;이우선
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 추계학술대회 논문집 Vol.16
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    • pp.140-143
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    • 2003
  • BST thin films have a good thermal-chemical stability, insulating effect and variety of phases. However, BST thin films have problems of the aging effect and mismatch between the BST thin film and electrode. Also, due to the high defect density and surface roughness at grain boundarys and in the grains, which degrades the device performances. In order to overcome these weakness, we first applied the chemical mechanical polishing (CMP) process to the polishing of ferroelectric film in order to obtain a good planarity of electrode/ferroelectric film interface. BST ferroelectric film was fabricated by the sol-gel method. And then, we compared the structural characteristics before and after CMP process of BST films. We expect that our results will be useful promise of global planarization for FRAM application in the near future.

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Ll2형 Ni3Fe 합금에서 규칙격자와 불규칙격자의 재결정거동 (Recrystallization Behaviors of Ordered and Disordered Structures in Ll2 Type Ni3Fe Alloy)

  • 최종술;강석회
    • 열처리공학회지
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    • 제4권2호
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    • pp.47-53
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    • 1991
  • Recrystallization behaviors of ordered and disordered structures in $Ll_2$ type $Ni_3Fe$ alloy were studied through hardness measurement and differential thermal analysis. When the disordered structure was isothermally aged at $480^{\circ}C$ below order-disorder transition temperature, the hardness of the structure was increased due to progressive ordering with increasing aging time. The hardness of the disordered structure was increased rapidly with increasing deformation degree up to 10%, and then gradually increased with further deformation degree. while the hardness of the ordered structure was increased rapidly with increasing deformation degree up to 10%, showing a constant hardness value up to 50% and gradually decreased with further deformation degree. The hardness of the ordered structure was higher than that of the disordered structure at all same deformation degrees. The recrystallization temperature of the ordered and disordered structures were decreased with increasing deformation degree. At the same deformation degrees, the recrystallization temperature of the ordered structure was lower than that of the desordered structure.

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Probabilistic behavior of semi-active isolated buildings under pulse-like earthquakes

  • Oncu-Davas, Seda;Alhan, Cenk
    • Smart Structures and Systems
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    • 제23권3호
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    • pp.227-242
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    • 2019
  • Seismic isolation systems employ structural control that protect both buildings and vibration-sensitive contents from destructive effects of earthquakes. Structural control is divided into three main groups: passive, active, and semi-active. Among them, semi-active isolation systems, which can reduce floor displacements and accelerations concurrently, has gained importance in recent years since they don't require large power or pose stability problems like active ones. However, their seismic performance may vary depending on the variations that may be observed in the mechanical properties of semi-active devices and/or seismic isolators. Uncertainties relating to isolators can arise from variations in geometry, boundary conditions, material behavior, or temperature, or aging whereas those relating to semi-active control devices can be due to thermal changes, inefficiencies in calibrations, manufacturing errors, etc. For a more realistic evaluation of the seismic behavior of semi-active isolated buildings, such uncertainties must be taken into account. Here, the probabilistic behavior of semi-active isolated buildings under historical pulse-like near-fault earthquakes is evaluated in terms of their performance in preserving structural integrity and protecting vibration-sensitive contents considering aforementioned uncertainties via Monte-Carlo simulations of 3-story and 9-story semi-active isolated benchmark buildings. The results are presented in the form of fragility curves and probability of failure profiles.