• Title/Summary/Keyword: Thermal Transformation

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A Study on Analysis of Heat Transfer and Residual Stress on the Weld Zone using FEM (유한요소법을 이용한 용접부의 열전달 및 잔류응력 해석에 관한 연구)

  • 김일수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.96-104
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    • 2000
  • This paper represents to develop a computer software system which is capable to analyze the phase transformation of high strength steel(BV-AH32) and to predict heat transfer and welding residual stress due to phase transformation during Gas Metal Arc(GMA) welding. The developed model was considered temperature dependent properties such as young's modules, coefficient of thermal expansion and yield stress as well as the double ellipsoidal heat distribution by the moving arc. From the results, it was found that the longitudinal and transverse residual stresses calculated by the coupled analysis of heat transfer, residual stress and phase transformation showed good agreement with the experimental data. In addition, the temperature distribution as well as longitudinal and transverse residual stresses of weldment by the 1-pass and 2-pass of welding were also determined.

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Effect of Phase Transformation and Grain-size Variation on the Dry Sliding Wear of Hot-pressed Cobalt

  • Kim, Yong-Suk;Lee, Jong-Eun;Kang, Suk-Ha;Kim, Tai-Woong
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.879-880
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    • 2006
  • Effect of phase transformation and grain-size variation of hot-pressed cobalt on its dry sliding wear was investigated. The sliding wear test was carried out against glass (83% $SiO_2$) beads at 100N load using a pin-on-disk wear tester. Worn surfaces, cross sections, and wear debris were examined by an SEM. Phases of the specimen and wear debris were identified by an XRD. Thermal transformation of the cobalt from the hcp $\varepsilon$ phase to the $\gamma$ (fcc) phase during the wear was detected, which was deduced as the wear mechanism of the sintered cobalt.

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A Study on the Prediction Modeling of Phase Transformation in the CGHAZ of Structural Steel Weld (구조용강 용접부 CGHAZ의 상변태 예측 Modeling에 관한 연구)

  • 조일영;이경종;이창희
    • Journal of Welding and Joining
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    • v.16 no.3
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    • pp.74-84
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    • 1998
  • The microstructures of the HAZ (Heat Affected Zone) are generally different from the base metal due to rapid thermal cycle during welding process. Particuraly, CGHAZ (Coarsened Grain Heat Affected Zone) near the fusion line is the most concerned region in which many metallurgical and mechanical discontinuities have been normally generated. A computer program by the numerical formularization of phase transformation during cooling with different rates was developed to generate the CCT diagram, and to predict microstructural (phase) changes in the CGHAZ. In order to verify simulated results, isothermal and continuous cooling transformation experiments were conducted. The simulated and experimental results showed that the developed computer model could successfully predict the room temperature microstructural changes (changes in volume fraction of phases) under various welding conditions (heat input & cooling rate $(Δt_{8/5})$).

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An Analysis Finite Element for Elasto-Plastic Stresses Considerating Phase Transformation at the Quenching Process(II) -From Austenite to Martensite- (퀜칭과정에서 상변태를 고려한 탄소성 열응력의 유한요소 해석(II) -오오스테나이트에서 마르텐사이트로의 변태-)

  • Kim, O.S.;Song, G.H.;Koo, B.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.12-23
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    • 1995
  • In this a set of constitutive equation relevant to the analysis of thermo-elasto-plastic materials with phase transformation during quenching process was presented on the basis of continuum thermo-dynamic. In calculating the transient thermal stresses, temperature between coolant and specimen(SM45C) surface was determined from the heat transfer coefficient. A calculation was made for specimen with 40mm in diameter quenched in coolant from $820^{\circ}C$ and the results are as follow. Stresses at starting point of transformation always show the maximum tensile value. Reverse of stresses takes place after completion of transformation of inner part at specimen.

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Grain Refinement and Phase Transformation of Friction Welded Carbon Steel and Copper Joints

  • Lee, W.B.;Lee, C.Y.;Yeon, Y.M.;Kim, K.K.;Jung, S.B
    • International Journal of Korean Welding Society
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    • v.3 no.2
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    • pp.46-52
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    • 2003
  • The refinement of microstructure and phase transformation near the interface of pure copper/carbon steel dissimilar metals joints with various friction welding parameters have been studied in this paper. The microstructure of copper and carbon steel joints were changed to be a finer grain compared to those of the base metals due to the frictional heat and plastic deformation. The microstructure of copper side experienced wide range of deformed region from the weld interface and divided into very fine equaxied grains and elongated grains. Especially, the microstructures near the interface on carbon steel were transformed from ferrite and pearlite dual structure to fine ferrite, grain boundary pearlite and martensite due to the welding thermal cycle and rapid cooling rate after welding. These microstructures were varied with each friction welding parameters. The recrystallization on copper side is reason for softening in copper side and martensite transformation could explain the remarkable hardening region in carbon steel side.

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Thermal Conductivity Model of Twisted Yarn Composites (꼰 섬유 복합재료의 열전도도 예측모델)

  • 변준형;이상관;김병선;박종규;이재열
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.95-98
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    • 2003
  • In woven or knitted preforms for composites, the yams are often twisted for avoiding damage due to the contact with the textile machine elements. When the preforms of twisted yams are used in carbon/carbon composites, the thermal conductivity of the composites varies depending upon the degree of the yarn twist. This paper presents a thermal conductivity model of spun yarn composites. The thermal-electrical analogy and the averaging technique have been adopted in this analysis. The model prediction has been correlated with experimental results in order to confirm the model predictability. Parametric study has also been conducted to examine the effect of the yam twist on the thermal conductivity of spun yarn composites.

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The thermal impedance spectroscopy on Li-ion batteries using heat-pulse response analysis

  • Barsoukov Evgenij;Jang Jee Hwan;Lee Hosull
    • 한국전기화학회:학술대회논문집
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    • 2001.11a
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    • pp.145-161
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    • 2001
  • Novel characterization of thermal properties of a battery has been introduced by defining its frequency-dependent thermal impedance function. Thermal impedance function can be approximated as a thermal impedance spectrum by analyzing experimental temperature transient which is related to the thermal impedance function through Laplace transformation. In order to obtain temperature transient, a process has been devised to generate external heat pulse with heating wire and to measure the response of battery. This process is used to study several commercial Li-ion batteries of cylindrical type. The thermal impedance measurements have been performed using potentionstat/galvanostate controlled digital signal processor, which is more commonly available than flow-meter usually applied for thermal property measurements. Thermal impedance spectra obtained for batteries produced by different manufactures are found to differ considerably. Comparison of spectra at different states of charge indicates independence of thermal impedance on charging state of battery. It is shown that thermal impedance spectrum can be used to obtain simultaneously thermal capacity and thermal conductivity of battery by non-linear complex least-square fit of the spectrum to thermal impedance model. Obtained data is used to simulate a response of the battery to internal heating during discharge. It is found that temperature inside the battery is by one-third larger that on its surface. This observation has to be considered to prevent damage by overheating.

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Effect of Transformation Cycles(α' ↔ γ')on Microstructures and Mechanical Properties of Lath and Lenticular Martensites in Fe-Ni Alloys (Fe-Ni 합금에서 래쓰 마르텐사이트와 렌즈상 마르텐사이트의 반복변태사이클(α' ↔ γ')에 따른 미세조직과 기계적 성질)

  • Seo, Seong-Bok;Jun, Joong-Hwan;Choi, Chong-Sool
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.2
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    • pp.85-90
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    • 2000
  • The influence of transformation cycles (${\alpha}^{\prime}{\leftrightarrow}{\gamma}^{\prime}$) on the microstructure and mechanical properties of lath and lenticular martensites has been studied in Fe-Ni alloys. The width of lath in Fe-15%Ni alloy decreased with increasing the number of transformation cycles, while no appreciable change in dislocation density inside the lath was observed. In case of Fe-31%Ni alloy, a number of dislocations were additionally introduced into the martensite plate after the transformation cycling. Tensile strength and Vickers hardness of lath martensite decreased with the increase in number of transformation cycles, whereas those of lenticular martensite increased up to 1 cycle and then remained constant. Elongation of two alloys was deteriorated after 1 transformation cycling, corresponding to the tensile strength. But the decrement of elongation in Fe-31%Ni alloy was smaller than that in Fe-15%Ni alloy.

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Error Identification and Compensation for NC Machine Tools Using the Reference Artifact (기준물을 이용한 NC 공작기계의 오차규명 및 보상제어)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.102-111
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    • 2000
  • Methodology of volumetric error identification and compensation is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geo-metric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. A volumetric error compensation system based on IBM/PC is linked with a FANUC CNC controller to compensate for the identified volumetric error in machining workspace.

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Planar Error Sensitivity Analysis in a CNC Turning Cen (2차원 CNC 선반에서 평면오차 민감도 분석)

  • 여규환;이진현;양승한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1017-1021
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    • 1995
  • Geometric and thermal errors are responsible for major components of the errors of a computer numerically controlled turning center. The planar error of a CNC turning center are comprised of 11 geometric and thermal error components. The error synthesis model is formulated by homogeneous coordinate transformation method and expresses the effect of such error components on the planar error of a CNC turning center. In this paper, the sensitivity analysis of the model on the noises through sensing and the change of temperature is addressed. The sensitivity analysis show that the error systhesis model is robust on the noses and z planar error is much affected by the change of temperatures.

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