• 제목/요약/키워드: Thermal Fatigue

검색결과 572건 처리시간 0.029초

질화규소 세라믹볼의 구름피로수명 (Rolling Fatigue Life of Silicon Nitride Ceramic Balls)

  • 최인혁;박창남;최헌진;이준근;신동우
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1999년도 제29회 춘계학술대회
    • /
    • pp.119-126
    • /
    • 1999
  • The rolling fatigue lives (RFL) of five kinds of silicon nitride balls were investigated. Four kinds of Si$_3$N$_4$ balls were fabricated using different raw materials, sintering aids and sintering conditions, Commercially available Si3N4 ball was also studied for comparison. All the balls were finished up to the dimensional accuracy of Grade 10 defined in KS B 2001 (Steel Balls for Ball Bearings) with a size of 9.525mm. RFL tests were then conducted under the initial theoretical maximum contact stress 6.38 GPa and the spindle speed 10,000 rpm. Gear oil was provided by oiled race as lubricant. The results of RFL test indicated the prerequisitic conditions for the long rolling life of Si$_3$N$_4$ball : (1) the high density, (2) mjcrostructures consisted of small uniformly distributed grains, (3) little glassy phase in grainboundary, and (4) little crystalline phase and secondary phase that induces residual thermal stress due to the differences of thermal expansion coefficient with Si$_3$N$_4$Phase.

  • PDF

외부하중에 의한 용접 체결부의 잔류응력 이완 특성 해석에 관한 연구 (Analysis of Residual Stress Relaxation in Welded Joints due to External Loads)

  • 장창두;송하철;조영천
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2003년도 추계학술대회 논문집
    • /
    • pp.167-170
    • /
    • 2003
  • Thermal elastic-plastic analysis was performed to assess the initial residual stress distribution of welded joints considering temperature dependent material properties. The test model was the idealized boxing fillet specimen, frequently appeared in the joints of longitudinal and transverse members of ship structure. Residual stress relaxations due to external loads were analyzed by subsequent elastic-plastic analysis considering loading and unloading steps, and the characteristics of residual stress relaxations were discussed with the levels of external loads. Additionally, to define the fatigue life of crack initiation and propagation, the S-N data for each crack length were appraised.

  • PDF

충격하중에 의한 용접구조물의 강도 증가에 관한 연구 (A Study on the strength improvement in weldment by the impact loading)

  • 양영수
    • 한국생산제조학회지
    • /
    • 제9권3호
    • /
    • pp.76-82
    • /
    • 2000
  • It is well known that during the oxygen cutting process residual thermal stresses are produced in weldment. The local non-uniform heating and subsequent cooling which takes place during any welding process causes complex thermal strains and stresses to finally lead to residual stresses exceed to the yield stress. High tensile stresses combined with applied structural load in the region near the welded joint can given rise to distortion brittle fracture change of the fatigue strength and stress corrosion cracking. The appropriate treatment of the welded component which reduces the peak of he welding residual stresses is believed to lower risk of the fracture during the service of the structure. In this study the impact loading in oxygen cutting frame was applied to reduce the residual stress. After applying the impact loading redistribution of resid-ual stress was measured by cutting method and the effect of fatigue was tested.

  • PDF

LNG 저장탱크용 벽체 멤브레인 개발 (The Development of Wall Membrane for LNG Storage Tank)

  • 오병택;홍성호;윤인수;김영균;서흥석
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집A
    • /
    • pp.907-912
    • /
    • 2001
  • KOGAS had developed the Ring-knot membrane for LNG storage tank. But we found that some modifications were needed in using the Ring-knot membrane for the commercial LNG storage tanks. So, both analytical and experimental studies have been performed to investigate the strength of the new membrane and the reaction force at the anchor point. Using nonlinear FEM code and experiments, the stress analysis of the new corrugated membrane shapes subject to the cryogenic liquid pressure and thermal loading are performed to ensure the stability and fatigue strength of the new membrane. This paper reports on the results of investigations into this new type of membrane.

  • PDF

수치해석방법을 이용한 이종금속용접부에서의 균열성장해석 (Crack Growth Analysis of Dissimilar Metal Weld using a Numerical Method)

  • 김상철;김만원
    • Journal of Welding and Joining
    • /
    • 제28권1호
    • /
    • pp.100-106
    • /
    • 2010
  • In this paper crack propagation analyses in the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). A two-dimensional axisymmetric finite element nozzle model was prepared and welding simulation including the thermal heat transfer analysis and the thermal stress analysis was performed. Initial cracks were inserted at weld and heat affected zone in the finite element model which has welding residual stress distribution obtained from the welding simulation. To calculate crack propagation trajectories of these cracks, a new fatigue crack evaluation module was developed in addition to the previous FEAM program. With the new FEAM fatigue crack evaluation module, crack propagation trajectory and crack growth time were calculated automatically and effectively.

배관해석에 의한 원전 배관부의 검사부위 선정 (Careful Determination of Inservice Inspection of piping by Computer Analysis in Nuclear Power Plant)

  • 임형택;이삼래;이종포;김병철
    • 비파괴검사학회지
    • /
    • 제12권2호
    • /
    • pp.14-20
    • /
    • 1992
  • Stress analysis has been performed using computer program ANSYS in the pressurizer surge line in accordance with ASME Sec. III in order to predict possibility of fatigue failure due to thermal stratification phenomena in pipes connected to reactor coolant system of nuclear power plants. Highly vulnerable area to crack generation has been chosen by the analysis of fatigue due to thermal stress in pressurizer surge line. This kind of result can be helpful to choose the location requiring intensive care during inservice inspection of nuclear power plants.

  • PDF

Numerical study on CMT boron replenishment strategy for an AP1000 nuclear power unit

  • Wang, Hong;Zhang, Miao;Li, Jialong;Wang, Junpeng
    • Nuclear Engineering and Technology
    • /
    • 제54권6호
    • /
    • pp.2321-2328
    • /
    • 2022
  • The passive safety system is adopted in an AP1000 nuclear power unit to improve the operation safety of the whole unit. However, due to boron diffusion and periodic sampling, boron dilution occurs in the core makeup tank. The boron replenishment process in the core makeup tank is essential and becomes particularly important. Based on the validated models, this article numerically investigates the influence of the replenishment flow rate and the position on the boron distribution in the core makeup tank. The thermal fatigue phenomenon of the "T" connection caused by replenishment is analyzed. Finally, the replenishment strategy is proposed to benefit both boron mixing in the core makeup tank and eliminating the thermal fatigue of the "T" connection.

원형 T분기배관 내 누설유동의 열성층화와 난류침투에 관한 전산해석적 연구 (Numerical Analysis of Thermal Stratification and Turbulence Penetration into Leaking Flow in a Circular Branch Piping)

  • 한성민;최영돈
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 춘계학술대회
    • /
    • pp.1833-1838
    • /
    • 2003
  • In the nuclear power plant, emergency core coolant system(ECCS) is furnished at reactor coolant system(RCS) in order to cool down high temperature water in case of emergency. However, in this coolant system, thermal stratification phenomenon can be occurred due to coolant leaking in the check valve. The thermal stratification produces excessive thermal stresses at the pipe wall so as to yield thermal fatigue crack(TFC) accident. In the present study, when the turbulence penetration occurs in the branch piping, the maximum temperature differences of fluid at the pipe cross-sections of the T-branch with thermal stratification are examine

  • PDF

Effect of Microstructure on Alternating Current-induced Damage in Cu Lines

  • Park Young-Bae
    • 마이크로전자및패키징학회지
    • /
    • 제12권1호
    • /
    • pp.27-33
    • /
    • 2005
  • The effect of microstructure on alternating current-induced damage in 200 and 300 nm thick polycrystalline sputtered Cu lines on Si substrates has been investigated. Alternating currents were used to generate temperature cycles (with ranges from 100 to $300^{\circ}C$) and thermal strains (with ranges from 0.14 to $0.42\%$) in the Cu lines at a frequency of 10 kHz. Fatigue loading caused the development of severe surface roughness that was localized within individual grains which depends severely on grain orientations.

  • PDF

전자빔을 이용한 물리기상증착법으로 제조된 열차폐용 4 mol% YSZ 코팅의 내열특성 (Thermal Durability of 4YSZ Thermal Barrier Coating Deposited by Electron Beam PVD)

  • 박찬영;양영환;김성원;이성민;김형태;임대순;장병국;오윤석
    • 한국분말재료학회지
    • /
    • 제20권6호
    • /
    • pp.460-466
    • /
    • 2013
  • 4 mol% Yttria-stabilized zirconia (4YSZ) coatings with $200{\mu}m$ thick are fabricated by Electron Beam Physical Vapor Deposition (EB-PVD) for thermal barrier coating (TBC). $150{\mu}m$ of NiCrAlY based bond coat is prepared by conventional APS (Air Plasma Spray) method on the NiCrCoAl alloy substrate before deposition of top coating. 4 mol% YSZ top coating shows typical tetragonal phase and columnar structure due to vapor phase deposition process. The adhesion strength of coating is measured about 40 MPa. There is no delamination or cracking of coatings after thermal cyclic fatigue and shock test at $850^{\circ}C$.