• 제목/요약/키워드: The surface quality

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Characterization of machining quality attributes based on spindle probe, coordinate measuring machine, and surface roughness data

  • Tseng, Tzu-Liang Bill;Kwon, Yongjin James
    • Journal of Computational Design and Engineering
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    • 제1권2호
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    • pp.128-139
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    • 2014
  • This study investigates the effects of machining parameters as they relate to the quality characteristics of machined features. Two most important quality characteristics are set as the dimensional accuracy and the surface roughness. Before any newly acquired machine tool is put to use for production, it is important to test the machine in a systematic way to find out how different parameter settings affect machining quality. The empirical verification was made by conducting a Design of Experiment (DOE) with 3 levels and 3 factors on a state-of-the-art Cincinnati Hawk Arrow 750 Vertical Machining Center (VMC). Data analysis revealed that the significant factor was the Hardness of the material and the significant interaction effect was the Hardness + Feed for dimensional accuracy, while the significant factor was Speed for surface roughness. Since the equally important thing is the capability of the instruments from which the quality characteristics are being measured, a comparison was made between the VMC touch probe readings and the measurements from a Mi-tutoyo coordinate measuring machine (CMM) on bore diameters. A machine mounted touch probe has gained a wide acceptance in recent years, as it is more suitable for the modern manufacturing environment. The data vindicated that the VMC touch probe has the capability that is suitable for the production environment. The test results can be incorporated in the process plan to help maintain the machining quality in the subsequent runs.

칼라영상을 이용한 방울토마토 품질 인자 계측에 관한 연구 (Study on Quality Factor Measurement for Cherry Tomato using Color Imagery)

  • 김대용;오현근;이남근;김영식;조병관
    • 농업과학연구
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    • 제37권2호
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    • pp.303-308
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    • 2010
  • Surface color is the most important quality factor for the grade evaluation of cherry tomato. Color is one of the representative indicators for the maturity which is closely related to the internal quality of cherry tomato, such as firmness, sugar content, and acidity. This study was carried out to investigate the relationship between surface color and internal quality of cherry tomatoes harvested from both hydroponic and soil culture at different ripening stages. To calculate the color values of cherry tomatoes an automatic color imaging system was constructed. A specially designed image processing algorithm for the color measurement was developed. The color values of L*, a*, b* were calculated from the initial color values of RGB and then compared with the internal quality. Statistical analyses indicated that the internal quality was more highly correlated with the surface color than size of cherry tomatoes. Color image features were also investigated to detect external damage of cherry tomatoes. The value of (R value - R mean value)/R mean value was the most effective image feature for the detection of damaged areas on the surface of cherry tomatoes. The results of this study demonstrated the feasibility of color sorting process as an alternative of the conventional drum type size sorting system for cherry tomato industry.

IF 고강도 합금화 용융아연도금강판의 표면품질에 미치는 합금원소의 영향 (Effect of Alloy Elements on Galvannealed Coating Quality in IF High Strength Steels)

  • 전선호;진광근;신광수;손호상;김대룡
    • 대한금속재료학회지
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    • 제46권5호
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    • pp.289-295
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    • 2008
  • The effect of the alloy elements(Si/Mn) ratio on the coating quality including wettabilty with molten zinc, galvannealing kinetics and crater has been investigated in interstitial-free high strength steel(IFHSS) containing Si and Mn. When the Si/Mn ratio was below 0.75, IF-HSS exhibited a good wettability leading to a good galvannealed coating quality after annealing at $800^{\circ}C$ for 40s in $15%H_2-N_2$ mixed gas with dew point $-60^{\circ}C$. In contrast, the wettability and galvannealed coating quality were deteriorated in the Si/ Mn ratio above 0.75. It is shown that they have relevance to oxides forms by selective oxidation on the steel surface. The oxide particles dispersed on the steel surface with a surface coverage of below 40% resulted in good wettability and galvannealed coating quality. The oxide particle is mainly consisted of $Mn_2SiO_4$ with low contact angle in molten zinc. On the other hand, the continuous oxide layer on the steel surface, such as network- and film-type,caused to poor wettability and galvannealed coating quality. The coverage of oxide layer was above 80%, and its chemical species was $SiO_2$ with high contact angle in molten zinc. Consequently, the Si/Mn alloy ratio played an importance role in galvannealed coating quality of IF-HSS.

직접관찰법에 의한 드레싱 시기 검출 시스템 (Dressing Chance Detecting System by the Direct Observation)

  • 김성렬;김선호;황진동;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.477-481
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    • 2002
  • Grinding which is the final finishing step in the machining processes plays an important role fur precision manufacturing because it directly affect the product quality. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit. This paper describes a systematic approach to decide a proper dressing chance. A fabricated eddy current sensor and CCD camera are used to measure the loading on the working wheel surface and to visualize the wheel surface states respectively. The dressing chance can be properly decided through the relation between the variation of the thresholding image of the wheel and the machined surface roughness as the variation of the eddy current sensor output is greater than the detected value previously.

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다구찌의 파라미터 설계에 대한 반응표면 접근방법을 이용한 다반응 최적화 (Multiresponse Optimization Using a Response Surface Approach to Taguchi′s Parameter Design)

  • 이우선;이종협;임성수
    • 품질경영학회지
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    • 제27권1호
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    • pp.165-194
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    • 1999
  • Taguchi's parameter design seeks proper choice of levels of controllable factors (Parameters in Taguchi's terminology) that makes the qualify characteristic of a product optimal while making its variability small. This aim can be achieved by response surface techniques that allow flexibility in modeling and analysis. In this article, a collection of response surface modeling and analysis techniques is proposed to deal with the multiresponse optimization problem in experimentation with Taguchi's signal and noise factors.

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래핑가공에 의한 와이어 방전가공면의 표면형상 (The surface profile of Wire-cut EDMed Surface by Lapping Process)

  • 이재명;김원일;왕덕현;이윤경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.956-959
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    • 2001
  • In die and mould industry, major material such as cemented carbide is broadly used for increasing the life time and decreasing the cost. It is also required the development for the skills of wire-cut electrical discharge machining(WEDM), but the WEDMed surface was found to be worst due to the attached components of wire. Precision machining method like lapping is necessary for obtaining high quality surface. The lapping compound such as Al2O3 and SiC and cast iron lap can be used for lapping process. The components of Cu and Zn were found WEDMed surface of the specimen. As the result, the low quality of precision was obtained and the heat damage layer of the specimen was occurred. The value of surface hardness was deteriorated, and therefore finish process was required.

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레이저 용융 절단 해석 프로그램 개발 (Development of a Quality Analysis Program for Laser Fusion Cutting)

  • 이성환;민헌식
    • 한국공작기계학회논문집
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    • 제11권3호
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    • pp.72-79
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    • 2002
  • Though the laser cutting process is increasingly used in industry, a process automation and systematic database is still yet to be developed. In this study, as the fundamental step toward the construction of a reliable process expert system, a laser cutting quality monitoring/analysis system is developed based on simulations and experimental results. The relations between laser process parameters and laser cutting surface quality parameters such as kerf geometry, striation, surface roughness and dross formation are characterized and analyzed. A graphical user interface is used to visualize the results.

자유곡면의 정압연마에 관한 연구 (A Study on Hydro-Static Polishing for Sculptured Surface)

  • 조종래;정윤교
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.119-126
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    • 2006
  • The finishing process of die requires the processing technique of a height efficiency and precision. Because the precision of die gives the quality of goods the influence directly. The hydro-static polishing device employs the hydro-static axis and is able to polish the structure of complex picture under the constant pressure and is got constant surface roughness at all polished plane. Therefore, In order to polish precision sculptured surface, it was used the hydro-static polishing device. Polishing device's polishing characteristic is estimated by polishing conditions which are size of abrasive, material of tools. And, because the surface quality of workpiece depends on polishing pattern which relates to motion of abrasive grain. The polishing characteristic according to polishing pattern was evaluated.

Evaluatinon of the Surface Water in Southwest Area of Vietnam

  • Thai, Thanh Luom
    • 환경영향평가
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    • 제18권6호
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    • pp.445-452
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    • 2009
  • This study surveys the surface water environment in Southwest sea areas of Vietnam in order to evaluate the current environment. It collects and analyzes experimental results of programs, scientific subjects, and international projects relevant to ecological areas and coastlines of Kien Giang province. The methods analyzed and discussed by specialists are evaluated according to pollution coefficients established by the World Health Organization (WHO), sampling methods, and case study analyses. Comparison between the scale of pollution levels and the surface water quality in experimental areas of Long Xuyen Quadrangle shows a light-moderate pollution level. In Ca Mau Peninsula, the surface water source is only slightly polluted. Sea areas and islands are also light-moderately polluted. Computing results from water quality indices (WQI) show the level of pollution in experimental sites. Activities such as constructing infrastructures for tourism, exploiting minerals, and increasing population accelerate environmental pollution by deteriorating inherently sensitive ecosystems like corals, sea grass, mangrove swamps, and Melaleuca forests. Surveying and evaluating the present situation of surface water are fundamental solutions for environmental protection in the Southwest sea areas of Vietnam.

Diamond 공구에 의한 aluminium 합금의 초정밀 절삭가공에 관한 연구 (A Study on the Ultraprecision Cutting of Aluminium Alloy by the Diamond Tool)

  • 유기현;문상돈;유종선;김태영;서남섭
    • 한국정밀공학회지
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    • 제13권1호
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    • pp.78-83
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    • 1996
  • This paper presents the characteristics of surface roughness and cutting force in ultraprecision cutting of aluminium alloy using natural diamond tools whose edge radii are smaller than those of tools made of other materials. The feed rate and depth of engagement were set to be a micrometer order. After measuring the surface roughness of machined surface and cutting force for each cutting condition, the relations between the surface quality and its condition were investigated qualitatively. If the feed rate was under a certain limit, the machined surface quality was deteriorated unexpectedly. This is supposed to have happened due to vibration leading its condition to abnormal one. In a certain situation the machined surface roughness by a natural diamond tool was inferior to that made by a carbide tool whose cutting edge radius is larger. This is supposed to be caused by not normal machining but burnishing effect.

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