• Title/Summary/Keyword: The steel industry

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Conceptual Design and Technical Feasibility Analysis of an All-in-one Attachment Based Steel Pipe Pile Cutting Robot (굴삭기 기반 강관말뚝 두부정리 및 절단 부위 핸들링 로봇의 개념디자인 및 기술적 타당성 분석)

  • Yeom, Dong Jun;Han, Jae Hyun;Jung, Eui Hyun;Kim, Young Suk
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.11
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    • pp.45-54
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    • 2018
  • The primary objective of this study is to develop a conceptual design of all-in-one attachment based steel pipe pile cutting robot that improves the conventional work in safety, quality, convenience and productivity. For this, the following research works are conducted sequentially; 1)literature review, 2)field investigation, 3)selection of element technology for conceptual design, 4)deduction of conceptual design and its work process, 5)technical feasibility analysis of the conceptual design and its work process. As a result, leveling laser and laser detector, plasma cutter, rotary grapple are selected as core technologies. Futhermore, a conceptual design and work process of an all-in-one attachment based steel pipe pile cutting robot are developed based on the core technologies. According to the technical feasibility analysis result, at least 76.8% of the respondents are selected positive answer about each device of the all-in-one attachment based steel pipe cutting robot. It is expected that the application range and impact on the construction industry will be enormous due to the increasing trend of the steel pipe pile market.

Experimental Testing and Finite Element Modelling of Steel Columns Weakened to Facilitate Building Demolition

  • van Jaarsveldt, W.J.;Walls, R.S.;van der Klashorst, E.
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1483-1496
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    • 2018
  • Negligible research has been conducted to date on how to analyse weakened columns, thus safety risks are still involved when structures are weakened prior to demolition. There are various methods available for demolishing steel structures. One of the most effective methods that has been developed involves pre-cutting steel columns at a certain height, so that the least effort can be used to collapse the structure by means of pulling out some of the columns. This paper presents (a) an experimental setup developed to test the capacity of axially loaded weakened columns, which is used to (b) validate a finite element (FE) model. The two pre-cuts that are presented in this paper are (1) the double window cut and (2) the triangular window cut, which are both commonly used in industry. A column weakened with a double window cut or triangular window cut reduces the axial load capacity by up to 50 and 40%, respectively. The FE models developed predict the axial failure load of weakened columns for a double window cut and triangular window cut are generally within an accuracy of less than 8 and 10%, respectively. It is shown at higher slendernesses the influence of column cuts is less than would be intuitively expected because global buckling becomes dominant.

Corrosion image analysis on galvanized steel by using superpixel DBSCAN clustering algorithm (슈퍼픽셀 DBSCAN 군집 알고리즘을 이용한 용융아연도금 강판의 부식이미지 분석)

  • Kim, Beomsoo;Kim, Yeonwon;Lee, Kyunghwang;Yang, Jeonghyeon
    • Journal of Surface Science and Engineering
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    • v.55 no.3
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    • pp.164-172
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    • 2022
  • Hot-dip galvanized steel(GI) is widely used throughout the industry as a corrosion resistance material. Corrosion of steel is a common phenomenon that results in the gradual degradation under various environmental conditions. Corrosion monitoring is to track the degradation progress for a long time. Corrosion on steel plate appears as discoloration and any irregularities on the surface. This study developed a quantitative evaluation method of the rust formed on GI steel plate using a superpixel-based DBSCAN clustering method and k-means clustering from the corroded area in a given image. The superpixel-based DBSCAN clustering method decrease computational costs, reaching automatic segmentation. The image color of the rusty surface was analyzed quantitatively based on HSV(Hue, Saturation, Value) color space. In addition, two segmentation methods are compared for the particular spatial region using their histograms.

Properties of Fresh Mortar Mixed with Steel Furnace Slag Powder (제강슬래그 분말을 혼입한 굳지 않은 모르타르의 특성)

  • Lee, Jeong-Taek;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.33-34
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    • 2023
  • Currently, research on construction materials using industrial by-products is being conducted in the Inhan construction industry due to CO2 emissions during the cement production process and a shortage of aggregates. Among these, research has been conducted to use steel furnace slag as an aggregate by reducing the reactivity of free-CaO, which has the characteristic of expanding through open storage, aging, and rapid cooling. However, research on the use of powder as a cement admixture or substitute is insufficient. Therefore, this study aims to analyze the properties of fresh mortar using steel furnace slag powder. The mixing ratio of steel furnace slag powder was divided into three levels: 0, 20, and 40 (%), and the test items were flow and unit weight. The experimental results showed that as the mixing ratio of steel furnace slag powder increased, flow and unit weight tended to increase. Therefore, it is expected to have a positive effect on improving workability or strength as a cement admixture.

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Flexural performance of composite beams with open-web π-shaped steel partially-encased by concrete

  • Liusheng Chu;Yunhui Chen;Jie Li;Yukun Yang;Danda Li;Xing Ma
    • Steel and Composite Structures
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    • v.50 no.4
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    • pp.419-428
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    • 2024
  • Prefabricated partially-encased composite (PEC) structural component is widely used in construction industry due to its superior structural performance and easy assembly characteristic. However, the solid web in traditional PEC components tends to split concrete into two halves, thus potentially reduces structural integrity and requires double concrete pouring. To overcome the above disadvantages, a new PEC beam with open-web π-shaped steel is proposed in this paper. Four open-web PEC beams with varying sectional height, flange thickness and web void rate were constructed and tested under flexural loads. During experimental tests, all beams exhibited typical flexural failure modes with strong moment capacities and excellent ductility. Owing to the unique construction form of web opening, steel-concrete bonding properties were enhanced and very small relative steel-concrete slips were observed. Experimental results also showed that the flexural capacity of such PEC beams increased with the increase of the sectional height and flange thickness, while was not affected by the web void rate. At last, a flexural capacity formula of the open-web PEC beam was proposed based on the whole section plastic rule. The formula results agreed well with experimental results.

IFC Property Set-based Approach for Generating Semantic Information of Steel Box Girder Bridge Components (IFC Property Set을 활용한 강박스교 구성요소의 의미정보 생성)

  • Lee, Sang-Ho;Park, Sang Il;Park, Kun-Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.2
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    • pp.687-697
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    • 2014
  • This study ranges from planning phase to the detailed design phase of steel box girder bridge and proposes ways to generate semantic information of components through Industry Foundation Classes (IFC), a data model for Building Information Modeling (BIM). The classification of components of steel box girder bridge was performed to define information items required for identifying semantic information based on IFC, and spatial information items based on topology and physical information items based on functions of components were classified to create additional properties that does not support IFC by applying user-defined property set within the IFC framework. Steel box girder bridge information model based on IFC was implemented through BIM software and semantic information input interface, which was developed in this study to examine the effectiveness of the additionally created user-defined property. Furthermore, the quantity take-off of components was performed through information model of steel box girder bridge, and the applicability of the proposed method was tested by comparing the quantity take-off based on design document with the result.

Productivity Measurement and Analysis on Factors in Steel Erection (철골세우기 작업의 영향요인별 현장생산성 측정 및 분석)

  • Huh, Young-Ki;Lee, Ji-Yong;Yun, Seok-Heon;Tae, Yong-Ho;Ahn, Bang-Ryul
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.2
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    • pp.31-38
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    • 2009
  • In today's construction industry, buildings have been more complicated and higher, the demands of steel works have been increasingly concerned, which makes the schedule planning and management more significant. However, in actual construction sites, management is more based on a manager's construction experience than productivity data accumulated in previous projects. Moreover, most of the existing studies also featured a theoretical approach rather than an analysis of data straightforwardly collected in sites. In this study, a steel-erection site was visited to collect productivity data. The study found that there were significant disparities between aboveground work productivity and underground work; one tower crane operated work and two tower crane operated; and work productivity conducted in clear weather condition, cloud and rainy. However, the productivities of 'first node on ground' and 'second node on ground' were estimated similar. The productivity data collected and factors affecting the productivity will help managers to plan and control their similar steel-erection works. This study will also be beneficial for those performing related studies.

A Study on the Model for Iron and Steel Technology Assessment Considering Cost Minimization and Environmental Effects : An Application of MARKAL Model (비용최소화와 환경영향을 고려한 철강기술 평가에 관한 연구 : MARKAL 모형의 응용)

  • 김종욱;홍종철;이장우;신희성;손재익;최기련
    • Journal of Energy Engineering
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    • v.6 no.2
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    • pp.188-197
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    • 1997
  • MARKAL model was applied for assessment of iron and steel technology for the year of 2032 considering cost and environmental effects based on 1992. Technology, energy and material flows were analyzed in iron and steel sector. Reference iron and steel system was designed according to this analysis. Six scenarios were developed considering cost and environmental limitations such as CO$_2$emission control and SOx reduction cost. Competitiveness of technologies in iron and steel sector was assessed under different environmental limitations with cost minimization. Through this study, it was confirmed that MARKAL model can be applied to technology assessment in the field of iron and steel industry.

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Characteristic of Refrigerant for Heat-treatment Deformation Control of SCM415 Steel (SCM415강의 열처리 변형제어를 위한 냉각 매질의 특성)

  • Ahn, Min-ju;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.59-65
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    • 2010
  • This study deals with the characteristic of refrigerant for heat-treatment deformation control of SCM415 steel. The control of heat-treatment deformation must need the progress of production parts for an industry machine. Most of the deformation is occurred on unequal cooling. The unequal cooling is occurred by a property of quenching refrigeration. When a heated metal is deposited in the refrigeration, the cooling speed is so slow in early period of cooling because of occurring a steam-curtain. After more cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for the part of the industry machine by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on the thermal deformation and fatigue strength are also investigated.

A Implement on CRM System for Iron & Steel Industry in SCM Environment (SCM환경에 적합한 철강산업의 CRM 시스템 구축에 관한 연구)

  • 김용주;남호기;박상민
    • Proceedings of the Safety Management and Science Conference
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    • 2003.11a
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    • pp.143-150
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    • 2003
  • The environment of management is changed by the improving Information Technology, the changing market that is overflowed by product, the competing between enterprises, and the segmenting the whole market. As a result, the concept of the 1:1 marketing is appeared on the environment of management by high quality that customer needs. In this paradigm, the CRM(Customer Relationship Management) is able to be executed by the advancing of the Information Technology (IT), the constituting, Data Base, the analyzing data in Data Base. The CRM(Customer Relationship Management) offers integrated multiple view poingts and methods of the corresponding to customers. The CRM(Customer Relationship Management) is a crirical element in the business. This study considers the effective implementing CRM(Customer Relationship Management) in the steel industry which has unique characteristics

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