• Title/Summary/Keyword: Texturing Nozzle

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The Changes of the Textured Yam Physical Properties in Polyester Interlacing Texturing Process (I) -The Effect of Nozzle Diameter and Tension Ring- (폴리에스테르 인터레이싱 텍스쳐가공 공정에서 가공사의 강신도와 인터레이싱 수의 변화 (I) -노즐의 지름과 텐션 링의 영향-)

  • Lee, Choon-Gil;Oh, Bong-Hyo
    • Fashion & Textile Research Journal
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    • v.1 no.2
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    • pp.166-172
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    • 1999
  • An experimental investigation has done for studying the changes of physical properties of the air-jet textured polyester yarn. Through the experiments of polyester 85/72 drawn yarn and 50/36 partially oriented yarn doubling' the following results are obtained. The tenacity of textured yarn decreased as the number of tension rings increased when the nozzle diameter was 1.2 mm. In the case when the tension ring was not used during the texturing process, the tenacity of textured yarn decreased as the nozzle diameter increased. But this tendency changed according to the number of tension rings used, the diameter of the nozzle, and yarn take-up speed. Breaking elongation decreased as the number of tension rings increased from one to four and the take-up speed increased at diameter 1.2 mm of the nozzle. The higher the diameter of the the nozzle the higher the breaking elongation until 1.4 mm. The number of interlacing went down as the diameter of the nozzle increased and the take-up speed of the yarn increased. The higher the number of tension rings, the lower the number of interlacing.

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Physical Property of Aramid ATY filament According to the ATY Nozzle Diameter (ATY Nozzle 직경변화에 따른 Aramid 단사의 ATY 물성)

  • Choi, La-Hee;Park, Mi-Ra;Ma, Hye-Young;Kang, Yun-Hwa;Kim, Seung-Jin
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.65-65
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    • 2012
  • The air texturing공정은 노즐에서 전달되는 초음속 에어기류에 의해 overfeed를 수반하여 yarn속 fiber가 뒤얽혀 loop와 crimp를 발달시키는데, 고강력 고탄성율 고내열성 내절단성 등의 특성을 가지는 아라미드섬유를 에어 가공사로 가공 할 경우 가공 전 필라멘트 상태일 때 보다 표면에 생기는 loop로 인하여 촉감이 좋아지고 또한 타 소재와 접착 시 접착제 담지 성능이 향상 되어 접착력이 상승되고, 이를 통해 보강재로서의 기능이 강화되는 반면 역학물성이 기존의 아라미드 보다 저하되는 약점을 가지고 있어 최근 ATY 공정조건이 ATY 사의 구조와 물성변화에 미치는 영향에 대한 많은 연구결과가 발표되고 있다. 본 연구에서는 Aiki air jet texturing machine에서 $Heracron^{(R)}$ para-aramid(840, 1000d, 1500d)를 사용하여 ATY nozzle의 직경을 0.6, 0.75, 1, 1.2mm로 변화를 주어 12개의 para-aramid ATY 시료를 제조하여 이들의 섬도, 강신도, 초기탄성률, 열수축률 그리고 형태불안정성(instability)등의 물성변화를 분석하여 다음과 같은 결과를 얻었다. 노즐의 직경이 증가함에 따라 사 내의 filament간의 움직임이 자유로워 교락이 증가하고 루프가 형성되어 단위길이 당 mass가 커지므로 섬도가 미세하게 증가하는 것을 볼 수 있다. 또한 직경이 증가할수록 절단강도와 초기탄성률은 감소하고 절단신도가 증가하는 경향을 볼 수 있는데 이는 축 방향으로의 배열이 적어져 하중을 분담하는 portion이 감소하고 사의 loop형성이 많아짐으로서 상대적으로 인장력에 대응하는 fiber의 수가 적어지기 때문으로 사료된다. 이는 현미경 관찰로 확인할 수 있는데 직경이 증가함에 따라 사의 loop의 엉킴이 증가하고 filament가 조밀한 것을 확인할 수 있다. 직경 변화에 따른 건 습열 수축률은 1% 미만의 매우 낮은 값으로 영향을 받지 않는 것을 확인 할 수 있는데 para-aramid의 열적특성의 안정성에 기인하는 것으로 사료되며 ATY의 불안정성은 노즐 직경 증가에 따른 어떤 경향성을 찾아볼 수 없었지만 840d, 1000d, 1500d로 섬도가 증가함에 따라 사의 불안정성이 증가하였다.

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The Development of Rain Melange Fabrics with Using Pulsar Interlacing Unit (Pulsar Interlacing 장치를 이용한 Rain Melange 직물소재의 개발)

  • Hwang, Jong-Ho;Park, Seong-Woo
    • Fashion & Textile Research Journal
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    • v.4 no.4
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    • pp.399-404
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    • 2002
  • The purpose of this study was to develop the rain melange fabrics with using the pulsar interlacing unit. The properties of the pulsar interlaced yarns (PI yarn) which were textured with the several texturing conditions were analyzed and compared with the regular interlaced yarn (IT yarn) and with normally composited yarn (CP yarn). The results were as follows : The PI yarn which has the best rain random melange effect could be obtained with following texturing condition; 3 kg/$cm^2$ of interlacing air pressure, 1.6 mm diameter of interlacing nozzle and 500 m/min of yarn speed. When IT yarn was compared with CP yarn, IT yarn had higher denier and tenacity than those of CP yarn and had lower elongation and shrinkage than those of CP yarn.

Physical Properties of Aramid and Aramid/Nylon Hybrid ATY for Protective Garments relative to ATY Nozzle Diameter (ATY 노즐 직경에 따른 방호의류용 아라미드와 아라미드/나일론 하이브리드 ATY사의 물성변화)

  • Choi, La Hee;Kim, Hyun Ah;Kim, Seung Jin
    • Fashion & Textile Research Journal
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    • v.15 no.3
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    • pp.437-443
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    • 2013
  • This paper investigates the physical properties of aramid and aramid/nylon hybrid air jet textured filaments for protective garments relative to ATY nozzle diameters. Three types of para-aramids(840d, 1,000d, 1,500d) and nylon(420d) filaments were prepared; in addition, 840d aramid/420d nylon and three kinds of aramid filaments were texturized with a variation of air jet nozzle diameters(0.6, 0.75, 1 and 1.2 mm) on the AIKI air jet texturing machine. The measured physical properties of 16 specimens are as follows. The linear densities of aramid and aramid/nylon hybrid ATY increased with a larger nozzle diameter. The tenacity and initial modulus of aramid and hybrid ATY linearly decreased with a larger nozzle diameter; in addition, the breaking strain increased with the nozzle diameter. The dry and wet thermal shrinkage of hybrid ATY increased with a larger nozzle diameter from 0.6 mm to 1 mm and then decreased at a nozzle diameter of 1.2 mm (which seems to be a critical diameter). The wet and dry thermal shrinkage of aramid/nylon hybrid ATY are influenced by the nylon part of the hybrid yarns because the wet and dry thermal shrinkages of aramid ATY are less than 0.2%. The instabilities of aramid and aramid/nylon hybrid ATY were not influenced by the air jet nozzle diameter; however, they increased with the linear density of ATY.

A Pre-Visualization Method for FDM 3D Printing Based on Perlin Noise (FDM 3D 프린팅을 위한 Perlin 노이즈 기반 사전 시각화 기법)

  • Lim, Jae-Gwang;Jang, Seung-Ho;Hong, Jeong-Mo
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.3
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    • pp.224-233
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    • 2016
  • We propose a new method to visualize 3D models for FDM (Fused Deposition. Modeling) printing that appearance of the printed results can be predicted more realistically as that the efficiency of the modeling-printing process can be improved. The layered nature of horizontal slicing and the vibratory nozzle movements of customer-level FDM 3D printers leaving the characteristic patterns of noisy stripes on the surfaces of printed objects make difficulties in prediction of printed result in company with the thermal contraction of filament material. First, our method analyses the G-codes generated by common slicers to obtain proper outlines and take advantages of a modified version of Perlin noise based texturing method for rendering efficiency and enough number of control parameters on the visual details. The results show improved rendering details of pre-visualization of FDM printing.