• Title/Summary/Keyword: Test of tensile load

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A Study on the Measurements of Sub-surface Residual Stress in the Field of Linear Stress Gradient (선형구배 응력장에서 표층의 잔류응력 측정에 관한 연구)

  • 최병길;전상윤;이택순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.9
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    • pp.1632-1642
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    • 1992
  • When a blind hole of small diameter is drilled in the field of residual stress, strain relieved around the hole is function of magnitude of stress, patterns of stress distribution and hole geometry of diameter and depth. Relieved strain coefficients can be calculated from FEM analysis of relieved strain and actual stress. These relieved strain coefficients make it possible to measure residual stress which vary along the depth in the subsurface of stressed material. In this study, the calibration tests of residual stress measurement are carried out by drilling a hole incrementally on the cantilever or on the tensile test bar. Residual stresses can be determined from measured strains around a shallow hole by application of power series method. For the sake of reliable measurement of residual stress, much efforts should be done to measure relieved strains and hole depth more accurately comparing with conventional procedures of gage subject to the external load. Otherwise linear equations converting strains into stresses may yield erratic residual stresses because of ill-conditions of linear equations. With accurate measurements of relieved strains, residual stress even if varying along the depth can be measured. It is also possible to measure residual stress in the thin film of material by drilling a shallow hole.

A study on the Creep fracture life prediction of Al7075 alloy under high temperature (고온상태에서 Al 7075 합금의 크리이프 파단수명 예측에 대한 연구)

  • Kang, Dae-Min;Koo, Yang;Baek, Nam-Ju
    • Journal of the Korean Society of Safety
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    • v.3 no.2
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    • pp.35-48
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    • 1988
  • Modern technological progress demands the use of materials at high temperature and high pressure. One of the most critical factors in considering such applications - perhaps the most critical one - is creep behavior. In this study the stress exponents n were determined during creep over the temperature range of $90^{\circ}C\;to\;500^{\circ}C$ (0.4 - 0.85 Tm) and stress range of 0.64 kgt/$mm^2$ in order to investigate the creep hehavior. The stress dependence of rapture time (n') were determined over the temperature range of $200^{\circ}C\;to\;240^{\circ}C$ and stress range of 8.13 kgt/$mm^2$ to 9.55 kgt/$mm^2$ in order to investigate to creep rupture property. And the stress transient dip tests were also carried out for the internal stress ${\sigma}i$ over the temperature range of $90^{\circ}C\;to\;500^{\circ}C$ and stress range of 0.64kgt/$mm^2$ to 17.2 kgt/$mm^2$. The creep tests for constant temperature and stress transient dip tests were conducted in air with Al 7075 alloy under constant tensile load. At around the temperature range $200^[\circ}C\;-\;230^{\circ}C$ and the stress level 8.13 - 9.55 (kgt/$mm^2$), the temperature range $280^{\circ}C\;-\;310^{\circ}C$ and the stress level 1.85 - 2.55 (kgt/$mm^2$), the temperature range $380^{\circ}C\;-\;410^{\circ}C$ and the stress 1.53 - 0.91 (kgt/$mm^2$), the stress exponent in had the value of 6.2 - 6.65 but at around the temperature range $90^{\circ}C\;-\;120^{\circ}C$ and the stress level 10 - 17.2(kgt/$mm^2$), the value of 1.3, and at around the temperature range $470^{\circ}C\;-\;500^{\circ}C$, the stress level 0.62 - 1.02 (kgt/$mm^2$) the value of 1-1. Besides these results, at around the temperature $200^{\circ}C\;-\;240^{\circ}C$ the stress dependence of rupture time (n') had the value of 6.3. Finally, it was found that the value n calculated by considering the applied stress dependence of the internal stress were in good agreement with those obtained for the creep test. Then, it was concluded that the change in n was mainly attributed to the difference of the applied stress dependence of the internal stress and the ratio of the internal stress to the applied stress, and the creep rupture life may be represented as.

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A Study of Thermo-Mechanical Analysis for the Design of High Pressure Piping System for Natural Gas Fuel Vessel (천연가스 연료선박의 고압 이중 배관 설계를 위한 열-구조 해석에 관한 연구)

  • Park, Seong-Bo;Sim, Myung-Ji;Kim, Myung-Soo;Kim, Jeong-Hyeon;Lee, Jae-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.425-431
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    • 2015
  • LNG (liquefied natural gas) is considered the best alternative eco-fuel, and many studies on the LNG fuel system have been performed to use LNG as the fuel for ships. For the LNG fuel supply system, natural gas transfers from the vaporizer to the engine in the gaseous state with a temperature of $50^{\circ}C$ and a pressure of 35MPa. Therefore, a structural safety evaluation of the double-walled pipelines considering thermal load is essential. In this article, an uniaxial tensile test for super duplex stainless steel, material for double-walled pipe, according to the annealing time was carried out to analyze the thermal effect. In addition, thermo-structural analysis of the high temperature-high pressure double-walled pipe with fixed supports that are now used widely was carried out to evaluate the structural safety. To minimize stress concentration of the connection point between the support and inner pipe, the shapes of the new type support that can slip through inner pipe were proposed, and the supports which has best structural performance was selected using the results from the thermo-structural analyses of new supports and an analysis of the whole double-walled pipeline was performed to ensure structural safety. These results can be used as a database for the design of double-walled pipelines and sliding support.

A Study on the Performance Change of Insulation Sheath Due to Accelerated Degradation of IV and HIV Insulated Wire (IV 및 HIV 절연전선의 가속열화에 따른 절연피복의 성능변화에 관한 연구)

  • Choi, Su-Gil;Kim, Si-Kuk
    • Fire Science and Engineering
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    • v.33 no.2
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    • pp.114-123
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    • 2019
  • The paper relates to a study on the changes in performance of insulation sheath resulting from accelerated degradation of IV and HIV insulated wire. To assume insulation degradation of IV and HIV insulated wire, accelerated life tests using Arrhenius equation were conducted among accelerated life test models, and experimental samples of 0 year, 10 years, 20 years, 30 years, and 40 years in equivalent life were produced. Whereas the maximum tensile load were increased as accelerated degradation of IV and HIV insulated wire progressed, elongation percentage, rupture time, and flexibility of insulated wires were found to be gradually reduced. According to the additional surface analysis results for the insulated wires per equivalent life using a scanning electron microscope, mechanical properties of the insulator were observed to be reduced as insulation degradation resulting from aging progressed since phenomena such as formation of crystalline structures and perforation, etc. occurred on the sample surface with progression of accelerated degradation. Consequently, institutional replacement of insulated wires and preparation of repair times considering performance degradation of the insulator installed inside buildings are considered necessary in order to prevent in advance the risks of electrical fire resulting from degradation in insulation performance.

Calculations of Flat Plate Deflections Considering Effects of Construction Loads and Cracking (시공하중 및 균열 효과를 고려한 플랫 플레이트의 처짐 산정)

  • Kim, Jae-Yo;Im, Ju-Hyeuk;Park, Hong-Gun
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.797-804
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    • 2009
  • The structural designs of RC flat plates that have insufficient flexural stiffness due to lack of support from boundary beams may be governed by serviceability as well as a strength criteira. Specially, since over-loading and tensile cracking in early-aged slabs significantly increase the deflection of a flat plate system under construction, a construction sequence and its impact on the slab deflections may be decisive factors in designs of flat plate systems. In this study, the procedure of calculating slab deflections considering construction sequences and concrete cracking effects is proposed. The construction steps and the construction loads are defined by the simplified method, and then the slab moments, elastic deflections, and the effective moment of inertia are calculated in each construction step. The elastic deflections in column and middle strips are magnified to inelastic deflections by the effective moment of inertia, and the center deflection of slab are calculated by the crossing beam method. The proposed method is verified by comparisons with the existing test result and the nonlinear analysis result. Also, by applications of the proposed method, the effects of the slab construction cycle and the number of shored floors on the deflections of flat plates under construction are analyzed.

Comparison of Splices between Bolts and Welding Spliced PHC Piles (볼트 수직이음 PHC말뚝와 용접이음 PHC말뚝의 이음부 거동 비교)

  • Kim, Myunghak;Choi, Yongkyu
    • Journal of the Korean Geotechnical Society
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    • v.34 no.12
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    • pp.93-103
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    • 2018
  • Behaviors of splices between bolts and welding spliced PHC piles using the tensile strength test were analyzed. The bolts spliced PHC piles, which were tightened over $200N{\cdot}m$ tightening torque, showed straight V shaped line at splices at the lowest 20 N load. Both sides of PHC piles stayed straight, so the full section of bolts spliced piles did not show the unifying behavior, which was the most important performance requirement as pile. Other bolts spliced PHC piles, tightened with $20N{\cdot}m$ loosening torque, also showed the same straight V shaped line at splices for each step of loading. The full section of bolts spliced piles did not return to the initial position after each step of unloading and did not show the elastic material behavior. The splices quality of bolts spliced piles is much lower than that of welding spliced piles with respect to displacement of splices during each step of loadings, residual displacements during each step of unloadings, and failure loads. Results showed that bolts spliced PHC piles, tightened with both over $200N{\cdot}m$ and as low as $20N{\cdot}m$ torque, fell short of performance requirements of spliced PHC pile.

Analytical Research on Flexural Strengthened by FREP of RC Structure (RC 구조물의 FREP 휨 보강을 위한 해석적 연구)

  • Kang Sung-Hoo;Park Sun-Joon;Kim Min-Sung
    • Journal of the Korea Concrete Institute
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    • v.16 no.4 s.82
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    • pp.493-500
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    • 2004
  • FREP(Fiber Reinforced Epoxy Panel) are used for strengthening the damaged RC beams due to its good tensile strength, low weight, resistance to corrosion, and easy applicability. This study sets up structure equation for FREP bending reinforcement before and during the usage of RC beam. It finds the difference and finds the mechanical characteristics of rip-off failure that is caused by stress concentration in reinforcement material cutting part to estimate the performance of bending reinforcement. The result of this research can be summarized as two main consequences. The main failure of FREP reinforced concrete beam is rip-off failure and it evaluated rip-off failure of RC reinforcing bean based on the test and analytical conditions of this study. It found that stress was concentrated due to rapid change of bending rigidity in reinforced cutting part as a result of excessive reinforcement thickness of FREP. It resulted in rip-off failure. It means that it should evaluate the rip-off failure when designing reinforcement. It analyzed the reinforcement effect according to reinforced period for FREP. It found that reinforcement effect of P-Type that was reinforced during the usage decreased compared to I-Type that was reinforced before the usage. So when reinforcing a existing structure that is being used, it should consider the stress that is produced due to the fixed load.

Seismic Performance of Circular RC Columns Retrofitted Using Ductile PET Fibers (고연성 PET 섬유로 보강된 철근콘크리트 원형 기둥의 내진성능)

  • Vachirapanyakun, Sorrasak;Lim, Myung-Kwan;Choi, Dong-Uk
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.289-298
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    • 2016
  • An experimental research was performed using fibers for the purpose of retrofitting existing reinforced concrete circular columns. Glass fiber (GF) and polyethylene terephthalate (PET) were used as well as combined GF+PET (HF). PET has high tensile strength (over 600 MPa) and high ductility (about 15%), but has very low elastic modulus (about 1/6 of GF). A total of four columns was tested against laterally applied reverse cyclic load: control column, GF-, PET-, and HF-strengthened columns. All columns retrofitted using fibers demonstrated improved moment capacity and ductility. Moment capacity of GF-, PET-, and HF-strengthened columns was 120%, 107%, and 120% of the control column, respectively. Drift ratio of all retrofitted columns also increased by 63 ~ 83% over the control column. The final failure mode of the control column was main bar buckling. The final failure mode of the GF- and HF-strengthened columns was GF rupture while that of the PET-strengthened column was main bar rupture in tension. No damage was observed for PET at the ultimate stage due to excellent strain capacity intrinsic to PET. Current test results indicate that PET can be effectively used for seismic retrofit of RC columns. It is noted that the durability characteristics of PET needs to be investigated in the future.

An Application of Solenoid Eddy Current Sensor for Nondestructively Inspecting Deterioration of Overhead Transmission Lines due to Forest Fires (산불에 의한 가공송전선의 열화특성을 비파괴적으로 검출하기 위한 솔레노이드 와류센서의 응용)

  • Kim, Sung-Duck;Kim, Young-Dal;Jeong, Dong-Hwa
    • Journal of Sensor Science and Technology
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    • v.9 no.6
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    • pp.404-415
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    • 2000
  • This paper describes several performances and nondestructive inspection for deterioration due to forest fires in overhead transmission lines. After discussing corrosion mechanism such as atmospheric and galvanic corrosion for aged ACSR conductors and its detection for them are presented. Through impedance analysis of a solenoid coil, it is shown that the eddy current sensor may be available to inspect severe fault or local corrosion. As the solenoid coil changes its impedance when the test conductor is inserted into the coil, it can be possible to measure deterioration degree caused by forest fires. Tensile strength, extension rate and sensor impedance are tested for some samples degraded by artificial fire. As increasing blazed period to some extent, the strength of aluminum strand begins to be reduced remarkably, while galvanized steel strand holds the similar strength to the initial value, despite of appearing a little loss of zinc layer. In general, it is shown that the sensor impedance would be increased while the tension load of conductor is reduced and the extension rate is contrarily increased. Therefore, the sensor output could exhibit the changes of mechanical performances, and would be used to detect such deterioration caused by forest fire in ACSR conductors built on the ridge of mountains. Finally, it was verified that the solenoid coil could be applicable to obtain any crucial inform for serious deterioration due to forest fires.

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Physical and Mechanical Properties of Synthetic Lightweight Aggregate Concrete (인공경량골재(人工輕量骨材) 콘크리트 물리(物理)·역학적(力學的) 특성(特性))

  • Kim, Seong Wan;Min, Jeong Ki;Sung, Chan Yong
    • Korean Journal of Agricultural Science
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    • v.24 no.2
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    • pp.182-193
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    • 1997
  • The normal cement concrete is widely used material to build the construction recently, but it has a fault to increase the dead load on account of its unit weight is large compared with strength. Therefore, many engineers are continuously searching for new materials of construction to provide greater performance at lower density. The main purpose of the work described in this paper were to establish the physical and mechanical properties of synthetic lightweight aggregate concrete using perlite on fine aggregate and expanded clay, pumice stone on coarse aggregate. The test results of this study are summarized that the water-cement ratio was shown 47% using expanded clay, 56% using pumice stone on coarse aggregate, unit weight was shown $l,622kgf/m^3$ using expanded clay, $l,596kgf/m^3$ using pumice stone on coarse aggregate, and the absorption ratio was shown same as 17%. The compressive strength was shown more than $228kgf/cm^2$, tensile and bending strength was more than $27kgf/cm^2$, $58kgf/cm^2$ at all types, and rebound number with schmidt hammer was increased with increase of compressive strength. The static modulus was $1.12{\times}10^5kgf/cm^2$ using expanded clay, $1.09{\times}10^5kgf/cm^2$ using pumice stone on coarse aggregate, and stress-strain curves were shown that increased with increase of stress, and the strain on the maximum stress was shown identical with $2.0{\times}10^{-3}$, approximately.

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