• Journal of Power System Engineering
• /
• v.5 no.4
• /
• pp.67-73
• /
• 2001

Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening iud single-stage shot peening for two kinds of spring steel(SUP7, SAE9254). This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from decreasing the surface roughness unchanging the surface hardness increasing the compressive residual stress. Results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

• Transactions of Materials Processing
• /
• v.15 no.8 s.89
• /
• pp.609-614
• /
• 2006

Micro-alloyed steels(MA steels) for cold forging was developed to replace the usual quenched and tempered steel. MA steels have several advantages over the conventional quenched and tempered carbon steels. First of all, energy consumption could be lowered due to the elimination of spherodizing annealing and quenching/tempering heat treatment. Also, bending during quenching could be avoided when MA steels are applied for manufacturing of long fastener parts. However, larger amount of load is exerted on the dies compared than in the case of conventional mild steels, which might lead to the earlier fracture of dies, when MA forging steels are applied in forging practice. Therefore, die lift could be a critical factor to determine whether HA forging steels could be widely applied in cold forging practice. In the present study, authors have investigated the forging characteristics of non-heat treated micro-alloyed steel by using a series of experimental and numerical analyses. Firstly, microstructural features and its effect on the deformation behavior have been studied. Numerical analysis has been done on the forging of guide rod pin to investigate for the optimization of forging process and die stress prediction.

• Transactions of Materials Processing
• /
• v.15 no.8 s.89
• /
• pp.621-627
• /
• 2006

Recently, micro-alloyed steels which could eliminate heat treatments after forging has been developed. These non heat-treated micro-alloyed steels have several advantages over the conventional quenched and tempered steel for cold forging. First of all, long components can be fabricated with a better dimensional accuracy since bending of long forged part after quenching treatment could be avoided. And it is possible to eliminate two energy consuming heat treatment steps, which are a spherodizing before forging and quenching/tempering after forging. Therefore, more cost effective and environment friendly process could be designed. However, there is non-uniform distribution of strain occurred across the forged part, since these non heat-treated micro-alloyed steel use strain hardening mechanism. In the present study, it was investigated how to lessen non-uniformity and increase strength together for cold forging when a baking heat treatment is applied in micro-alloyed steels. For this purpose, micro-alloyed steels developed by Se-A Besteel recently was used for the experiment.

• Transactions of Materials Processing
• /
• v.13 no.1
• /
• pp.84-89
• /
• 2004

There is a growing interest to replace the commercial steels with non-heat treated steels, which does not involve the spheroidization and quenching-tempering treatment. However, Non-heat treated steels should satisfy high strength and good formability without performing heat treatment. Therefore, it is important to investigate optimum materials showing a good combination of strength and formability after the drawing process. In this study, Dual-Phase Steels were studied as candidate materials for non-heat treated steels, which have different martensite morphologies and volume fractions obtained through heat-treatment of intercritical quenching (IcQ), intermediate quenching (ImQ) and step quenching (SQ). The mechanical properties of DP steels were measured by tension and compression tests. Also, the cold formability of three DP steels which have similar tensile strength value was investigated by estimating the deformation resistance and the forming limit. The deformation resistance which is important factor in determining die life was estimated by calculating the deformation energy. And the forming limit was estimated by measuring the critical strain revealing crack initiation at the notch tip of the specimens.

• Proceedings of the IEEK Conference
• /
• 2003.07e
• /
• pp.2411-2414
• /
• 2003

In this paper, we present a digital image authentication using semi-fragile watermarking techniques. The algorithm is robust to innocuous manipulations while detecting malicious manipulations. Specifically, the proposed method is designed for the purpose of the real time authentication of an image frame captured from a digital camera due to its easy H/W implementation, security and visible verification. To achieve the semi-fragile characteristics that survive a certain amount of compression, we employ the invariant property of DCT coefficients' quantization proposed by Lin and Chang [1]. The binary watermark bits are generated by exclusive ORing the binary logo with pseudo random binary sequences. Then watermark bits are embedded into the LSBs of pre-quantized DCT coefficients in the medium frequency range. Verification is carried out easily due to visually recognizable pattern of the logo extracted by exclusive ORing the LSBs of the embedded DCT coefficient with pseudo random number seeded by a secret key. By the experiment results, this method is not only robust to JPEG compression but also it detects powerfully alterations of the original image, such as the tempering of images.

• Journal of Powder Materials
• /
• v.12 no.3
• /
• pp.174-178
• /
• 2005

This paper deals with the fabrication of titanium carbide using fine titanium hydride. The ratio of $TiH_2$ and C (Activated carbon) was 1:1 (mol) and milled in a planetary ball mill at a ball-to-powder weight ratio of 20:1. Thereafter, TGA was performed at $1400^{\circ}C$ to observe change of weight with milling time. Titanium carbide was obtained by using tempering the milled powders at $1100-1500^{\circ}C$. The microstructures of titanium carbide as well as the change of the lattice parameters and particle size have been studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM).

• International Journal of Precision Engineering and Manufacturing
• /
• v.5 no.4
• /
• pp.5-13
• /
• 2004

This study explains the effects of lubricant and surface treatment on the life of hot forging dies. The thermal load and thermal softening, that occur when there is contact between the hotter billet and the cooler dies in hot forging, cause wear, thermal cracking and fatigue, and plastic deformation. Because the cooling effect and low friction are essential to the long life of dies, the proper selection of lubricant and surface treatment is very important in hot forging process. The two main factors that decide friction and heat transfer conditions are lubricant and surface treatment, which are directly related to friction factor and surface heat transfer coefficient. Experiments were performed for obtaining the friction factors and the surface heat transfer coefficients in different lubricants and surface treatments. For lubrication, oil-base and water-base graphite lubricants were used, and ion-nitride and carbon-nitride were used as surface treatment conditions. The methods for estimating die service life that are suggested in this study were applied to a finisher die during the hot forging of an automobile part. The new techniques developed in this study for estimating die service life can be used to develop more feasible ways to improve die service life in the hot forging process.

• Journal of the Korean Society for Heat Treatment
• /
• v.2 no.4
• /
• pp.27-39
• /
• 1989

The effect of gas mixing ratios during gas nitrocarburizing treatment on the formation of compound layer and the mechanical properties has been studied for hot work tool steel by using a combined heat treating technique. The thickness of compound and diffusion layers has been shown to grow as a parabolic relation with increasing the amount of ammonia at a given flow quantity of $CO_2$ gas. The compound layer consists mainly of ${\varepsilon}-Fe_3$(C, N) with small amounts of ${\gamma}^{\prime}-Fe_4N$ and ${\alpha}$-Fe. The combined heat treated hot work tool steel has shown that the thickness of compound layer increases with increasing nitrocarburizing time, but the rate of growth slows down as gas nitrocarburizing time goes more than two hours. Tensile properties have given a remarkable improvement. In particular, the wear resistance of combined heat treated hot work tool steel has exhibited an improvement of about 165% greater than that obtained from conventional quenching and multi-tempering treatments.

• Journal of Fashion Business
• /
• v.1 no.3
• /
• pp.35-44
• /
• 1997

The purpose of this study is to the processes and quality of local women's apparel production using the stretch fabric and to address the problems related to production in order to provide useful data for producing competitive apparels. The result of the survey can be summarized as follows; 1. Results of surveying the process for raw materials and notions indicated that most of the workers were ignorant of the properties of stretch fabrics. And most factories were stacking the stretch fabrics across improperly, while being aware of the properties of the fabrics through their experiences or in-company test. 2. The major problem involving spreading fabrics was the uneven tension, followed by static electricity, overlap and warp twist. The problems involving the cutting work were melting of the fabric by cutter and difference of size between upper and lower parts. 3. Most of the businesses were not tempering the fabric before and after its linking works due to lack of working space, short delivery time, ignorance and etc. The majority of the sample businesses were operating their cutters at the speed of 3,000 rpm or higher, which suggests a poor technological guidance.

• Journal of the Korean Society for Heat Treatment
• /
• v.24 no.1
• /
• pp.10-15
• /
• 2011

Recently, renewable energy sources such as wind turbine, solar cell are interested in preventing global warming which is caused by the consumption of fossil fuel. SCM440(H) and SNCM439 have been used in the major components of the wind turbine gear because of excellent mechanical properties. In the present study, the heat treated mechanical properties of SCM440(H) and SNCM439 with 150 mm diameter were compared with those with 25 mm diameter which is generally accepted material for structural application. Heat treated SCM440(H) showed better mechanical properties such as tensile strength, hardness and impact absorbed energy compared with those in SNCM439. Hardenss value between as-quenched and as-quenched followed by tempering showed big difference in SNCM439, however the difference in SCM440(H) was relatively small. Heat treated mechanical properties of the alloys with 25 mm diameter were more uniform value than those with 150 mm diameter.