• Title/Summary/Keyword: Temperature hardening

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Estimation of Hardening Layer Depths in Laser Surface Hardening Processes Using Neural Networks (레이져 표면 경화 공정에서 신경회로망을 이용한 경화층 깊이 예측)

  • Woo, Hyun Gu;Cho, Hyung Suck;Han, You Hie
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.52-62
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    • 1995
  • In the laser surface hardening process the geometrical parameters, especially the depth, of the hardened layer are utilized to assess the integrity of the hardening layer quality. Monitoring of this geometrical parameter ofr on-line process control as well as for on-line quality evaluation, however, is an extremely difficult problem because the hardening layer is formed beneath a material surface. Moreover, the uncertainties in monitoring the depth can be raised by the inevitable use of a surface coating to enhance the processing efficiency and the insufficient knowledge on the effects of coating materials and its thicknesses. The paper describes the extimation results using neural network to estimate the hardening layer depth from measured surface temperanture and process variables (laser beam power and feeding velocity) under various situations. To evaluate the effec- tiveness of the measured temperature in estimating the harding layer depth, estimation was performed with or without temperature informations. Also to investigate the effects of coating thickness variations in the real industry situations, in which the coating thickness cannot be controlled uniform with good precision, estimation was done over only uniformly coated specimen or various thickness-coated specimens. A series of hardening experiments were performed to find the relationships between the hardening layer depth, temperature and process variables. The estimation results show the temperature informations greatly improve the estimation accuracy over various thickness-coated specimens.

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Hardening Temperature Dependence of Epoxy Resin (Epoxy 수지의 경화 온도 의존성)

  • Kim, Tae-Seoung;Yeo, In-Seon;Chung, Hwa-Kyun;Lee, Jin
    • Proceedings of the KIEE Conference
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    • 1987.11a
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    • pp.499-503
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    • 1987
  • The electrical characteristics of Epoxy Robin vary with temperature. In this study, the variation of the electric characteristics of Epoxy Resin with various hardening temperature was studied. Epoxy Resin used as samples are Epotohto YD-128 of Diglycidyl Ether of Bisphenol A (DGEBA) series and hardener, Goodmide G-240. It's mixing rate is 3 to 1. Hardening temperature was varied from 25[$^{\circ}C$] to 50[$^{\circ}C$] by 5[$^{\circ}C$]. During the hardening progress, illumination, resistivity and the internal temperature of material which were dependet on the variety of hardening temperature were measured. The electrical properties of hardened samples were examined by means of X-ray diffraction, tan $\delta$ test, TG-DTA analysis and treeing test. On this basis, optimal hardening temperature in insulation characteristics was examined.

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Prediction of Temperature and Moisture Distributions in Hardening Concrete By Using a Hydration Model

  • Park, Ki-Bong
    • Architectural research
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    • v.14 no.4
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    • pp.153-161
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    • 2012
  • This paper presents an integrated procedure to predict the temperature and moisture distributions in hardening concrete considering the effects of temperature and aging. The degree of hydration is employed as a fundamental parameter to evaluate hydro-thermal-mechanical properties of hardening concrete. The temperature history and temperature distribution in hardening concrete is evaluated by combining cement hydration model with three-dimensional finite element thermal analysis. On the other hand, the influences of both self-desiccation and moisture diffusion on variation of relative humidity are considered. The self-desiccation is evaluated by using a semi-empirical expression with desorption isotherm and degree of hydration. The moisture diffusivity is expressed as a function of degree of hydration and current relative humidity. The proposed procedure is verified with experimental results and can be used to evaluate the early-age crack of hardening concrete.

Low Temperature Plastic Hardening Constitutive Equation for Steels of Polar Class Vessels (빙해선박 강재의 저온 소성경화 구성방정식)

  • Min, Dug-Ki;Heo, Young-Mi;Cho, Sang-Rai
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.3
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    • pp.227-231
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    • 2012
  • In this study, a plastic hardening constitutive equation for steels of polar class vessels at low temperature is proposed. The equation was derived using the experimental data obtained from tensile tests at room and low temperatures. Tensile tests at low temperature are both costly and time consuming because an expensive cold chamber is necessary and it takes too much time to cool down a specimen to set temperature. Using the proposed plastic hardening constitutive equation the plastic hardening characteristics of steels for polar class vessels at low temperature can be easily predicted from the tensile test results at room temperature.

Estimation of Hardened Layer Dimensions Using Multi-Point Temperature Monitoring in Laser Surface Hardening Processes (레이저 표면 경화 공정에서 다점 온도 모니터링을 통한 경화층 크기 예측)

  • 우현구
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.12
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    • pp.1048-1054
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    • 2003
  • In laser surface hardening processes, the geometrical parameters such as the depth and the width of a hardened layer can be utilized to assess the hardened layer quality. However, accurate monitoring of the geometrical parameters for on-line process control as well as for on-line quality evaluation is very difficult because the hardened layer is formed beneath a material surface and is not visible. Therefore, temperature monitoring of a point of specimen surface has most frequently been used as a process monitoring method. But, a hardened layer depends on the temperature distribution and the thermal history of a specimen during laser surface hardening processing. So, this paper describes the estimation results of the geometric parameters using multi-point surface temperature monitoring. A series of hardening experiments were performed to find the relationships between the geometric parameters and the measured temperature. Estimation results using a neural network show the enhanced effectiveness of multi-point surface temperature monitoring compared to one-point monitoring.

A Study on the High Temperature Properties of Self-hardening Sand Mold (High Temperature Properties of Self-Hardening Sand Mold using Calcium-Orthosilicate Powder) [I] (자경성 주형의 고온성질에 관한 연구 Calcium-Orthosilicate를 이용한 자경성 주형의 고온성질에 관하여 [I])

  • 강인찬;한윤희;문인탁
    • Journal of the Korean Ceramic Society
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    • v.13 no.1
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    • pp.20-24
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    • 1976
  • These are many kinds of self-hardening methods for sand mold using sodium silicate. When sodium silicate solution is mixed with calcium-orthosilicate powder hardening reaction occurs, which is based for self-hardening method at high temperature. The high temperature strength and resicual strength of mold are related to the mole ratio of sodium silicate and the contents of calcium-orthosilicate powder. The results obtained in this study were as follows: 1) The high temperature strength of mold was maximum at about $600^{\circ}C$, and at higher temperature showed lower value on the contrary. 2) The high temperature strength of mold was increased by increasing the amount of sodium silicate having lower mole ratio and high concentration. 3) The residual strength of mold was reduced by increasing the mole ratio of sodium silicate and increasing the concentration of calcium-orthosilicate.

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Yielding Behavior and Strain Aging Properties of Bake Hardening Steel with Dual-Phase Microstructure (2상 조직을 갖는 소부경화강의 항복 거동과 변형 시효 특성)

  • Lee, Seung-Wan;Lee, Sang-In;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.30 no.6
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    • pp.315-320
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    • 2020
  • This study deals with the yielding behavior and strain aging properties of three bake hardening steels with dual-phase microstructure, fabricated by varying the annealing temperature. Bake hardening and aging tests are performed to examine the correlation of martensite volume fraction with yielding behavior and strain aging properties of the bake hardening steels with dual-phase microstructure. The volume fraction of martensite increases with increasing annealing temperature. Room-temperature tensile test results show that the yielding behavior changes from discontinuous-type to continuous-type with increasing volume fraction of martensite due to higher mobile dislocation density. According to the bake hardening and aging tests, the specimen with the highest fraction of martensite exhibited high bake hardening with low aging index because solute carbon atoms in ferrite and martensite effectively diffuse to dislocations during the bake hardening test, while in the aging test they diffuse at only ferrite due to lower aging temperature.

Plasticity and Fracture Behaviors of Marine Structural Steel, Part I: Theoretical Backgrounds of Strain Hardening and Rate Hardening (조선 해양 구조물용 강재의 소성 및 파단 특성 I: 변형률 경화 및 변형률 속도 경화의 이론적 배경)

  • Choung, Joon-Mo;Shim, Chun-Sik;Kim, Kyung-Su
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.134-144
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    • 2011
  • In this paper, the global study trends for material behaviors are investigated regarding the static and dynamic hardenings and final fractures of marine structural steels. In particular, after reviewing all of the papers published at the 4th and 5th ICCGS (International Conference on Collision and Grounding of Ship), the used hardening and fracture properties are summarized, explicitly presenting the material properties. Although some studies have attempted to employ new plasticity and fracture models, it is obvious that most still employed an ideal hardening rule such as perfect plastic or linear hardening and a simple shear fracture criterion with an assumed value of failure strain. HSE (2001) presented pioneering study results regarding the temperature dependency of material strain hardening at various levels of temperature, but did not show strain rate hardening at intermediate or high strain rate ranges. Nemat-Nasser and Guo (2003) carried out fully coupled tests for DH-36 steel: strain hardening, strain rate hardening, and temperature hardening and softening at multiple steps of strain rates and temperatures. The main goal of this paper is to provide the theoretical background for strain and strain rate hardening. In addition, it presents the procedure and methodology needed to derive the material constants for the static hardening constitutive equations of Ludwik, Hollomon, Swift, and Ramberg-Osgood and for the dynamic hardening constitutive equations of power from Cowper-Symonds and Johnson-Cook.

Investigation of anomalous hardening in NiAl Single crystals at intermediate temperatures (중간온도 영역에서의 NiAl 단결정 이상 경화거동에 대한 연구)

  • Yang Chulho
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1390-1393
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    • 2005
  • The hardening model based on the dislocation mechanics is employed to study the experimentally observed high tensile elongations of NiAl along the [110] orientation at intermediate temperatures. In the hardening model proposed, a mobility of dislocation is assumed to be restricted to glide through the slip plane by forest dislocation and thermally activated cross-slip event. Overall deformation behavior of NiAl was greatly influenced by temperature-dependent dislocation mobility that both experimental and simulated yield stresses decreased as temperature increased. The results of simulation showed anomalous hardening behaviors analogous to those of experiment at certain circumstances. This behavior occurred due to the hardening contributions generated by cross-slip events that disable the dislocation motion in the primary slip systems. By comparing simulation results with experiments, it is confirmed that the proposed hardening model can represent anomalous tensile elongations due to the hardening by forest dislocations and cross-slip events.

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The Properties of Rheology of Underwater-Hardening Epoxy Resin According to the Temperature (온도에 따른 수중경화형 에폭시수지의 레올로지 특성)

  • Jung Eun-Hye;Kang Cheol;Kawg Eun-Gu;Bae Kee-Sun;Lee Dae-Kyung;Kim Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.49-52
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    • 2006
  • Epoxy resin has less reaction shrinkage, has better water proofing and thermal resistance than other repairing materials, to it has been applied broadly to repair and finish buildings and infrastructures. Although the ambient temperature constructed is varied with the seasons and epoxy resin has to mix with appropriate hardener due to the non self-hardening, as the real construction of it, the ambient temperature is ignored and the blending ration of epoxy resin and hardener is fixed. Also, because of the hardening time is aimed to temperature condition and the tolerance of blending ratio, we investigated the variation of viscosity according to ambient temperatures and hardener ratios. As a results of study, we can select the economical blending ratio of the epoxy resin and hardener according to site situation.

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