• Title/Summary/Keyword: Tapping

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In Vitro Study on the Initial Stability of Two Tapered Dental Implant Systems in Poor Bone Quality (연질 골에서 두 종류의 테이퍼 형태 임플란트의 초기 안정성에 관한 실험실적 연구)

  • Kim, Duck-Rae;Kim, Myung-Joo;Kwon, Ho-Beom;Lee, Seok-Hyung;Lim, Young-Jun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.25 no.4
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    • pp.391-401
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    • 2009
  • The successful outcome of dental implants is mainly the result of intial implant stability following placement. The aim of this study was to investigate the effect of a self-tapping blades and implant design on initial stability of two tapered implant systems in poor bone quality. The two different implant systems included one with self-tapping blades and one without self-tapping blades. D4 bone model using Solid Rigid Polyurethane Form was used to simulate poor bone densities. The insertion torque during implant placement was recorded. Resonance frequency Analysis (RFA), measured as the implant stability quotient (ISQ), was assessed immediately after insertion. Finally, the implant-bone specimen was transferred to an Universal Testing Machine to measure the axial pull-out force. Insertion torque values and maximum pull-out torque value of the non self-tapping implants were significantly higher than those in the self-tapping group (P = 0.008). No statistically differences were noted between the two implant designs in RFA. Within the each implant system, no correlation among insertion torque, maximum pull-out torque and RFA value could be determined. Higher insertion torque of the non-self-tapping implants appeared to confirm higher clinical initial stability. In conclusion, implants without self-tapping blades have higher initial stability than implants with self-tapping blades in poor bone quality.

Development of Non-destructive Evaluation Method for Composite Structures using Tapping Sound (타격음을 이용한 복합재료 구조물의 비파괴 검사법 개발)

  • 황준석;김승조
    • Composites Research
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    • v.17 no.1
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    • pp.1-9
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    • 2004
  • A new non-destructive evaluation method using tapping sound is proposed. This method, named Tapping Sound Analysis, is using the difference between tapping sound data of healthy structure and defective structure as the criteria of determination of internal defect of composite structure. For the characterization of tapping sound, a feature extraction method based on wavelet packet transform is proposed. And a feature index is defined for the decision of existence of internal defects. To prove the possibility of proposed method as a non-destructive evaluation method, experimental study is performed. The tapping sound data of healthy structure and defective structure are measured and compared based on the proposed decision method. The experimental results showed that the feature index is a good indicator for the determination of internal defects.

Vibro-Contact Analysis of AFM Tip on Polymer Surface (폴리머 표면측정을 위한 AFM 팁의 접촉-진동 해석)

  • Hong, Sang-Hyuk;Lee, Soo-Il
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.538-541
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    • 2005
  • In tapping mode atomic force microscopy(TM-AFM). the vibro-contact response of a resonating tip is used to measure the nanoscale topology and other properties of a sample surface. However, the nonlinear tip-surface interact ions can affect the tip response and destabilize the tapping mode control. Especially it is difficult to obtain a good scanned image of high adhesion surfaces such as polymers and biomoleculars using conventional tapping mode control. In this study, theoretical and experimental investigations are made on the nonlinear dynamics and control of TM-AFM. To analyze the complex dynamics and control of the tapping tip, the classical contact models are adopted due to the surface adhesion. Also we report the surface adhesion is an additional important parameter to determine the control stability of TM-AFM. In addition, we prove that it is more adequate to use Johnson-Kendall-Roberts (JKR) contact model to obtain a reasonable tapping response in AFM for the soft and high adhesion samples.

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Auto fitting of motor gains for high speed tapping (고속 텝 가공(tapping)을 위한 자동 이득(gain) 조정기)

  • 최진욱;유완식
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.660-663
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    • 1996
  • There has been many activity to increase accuracy in machining center by reducing tracking error. The tracking error can cause bad effect in high speed rigid tapping in which syncronization servo motor with spindle is relatively important. To reduce tracking error, feed forward control has been used, but no method is provided knowing motor dynamics, force variation, etc. In this paper, we observe that, despite of tracking error of relevant axis, high speed tapping could be possible by reducing contour error of axis to be syncronized. We present the method to increase accuracy in high speed tapping to minimize contour error by automatically fitting gains of servo and spindle.

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A Study on the High Speed Tapping of Magnesium Alloy for IT Parts (IT 부품용 마그네슘 합금의 고속 탭핑가공에 관한 연구)

  • Lee, Sang-Min;Park, Hwi-Keun;Lee, Won-Suk;Kim, Taeck-Su;Chae, Seung-Su;Lee, Choong-Seok;Baek, Young-Jong;Jo, Hyun-Taeck;Lee, Young-Sik;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.29-34
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    • 2012
  • This paper reports some experimental results in high speed rigid tapping of magnesium alloy(AZ91D). M3 spiral tap and high speed spindle tapping center of gantry type were used in experiments and thrust forces were measured. The experimental results indicate that the thrust forces are proportional to the spindle speed and depth of cut. The thrust forces increase as the depth of cut increases. M3 Tapping was achieved at the spindle speed of 10,000rpm, depth of cut of 1.5D and total stroke of 32mm.

A Study on Tapping for STS304 and Tap Geometry (STS304의 태핑과 탭 형상에 관한 연구)

  • Lee, Jung-Kil;Choi, Man-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.55-62
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    • 2000
  • The poor machinability material such as austenite stainless steel(STS304) is emphasized on the wide use of HSSE for the tapping operation. The difficulty can be entirely to tapping torque due to chip formation through the hole of tap. The object of this study is to investigate tap geometry affecting the tapping torque from a practical point of view. The study shows that the optima tapping torque is affected by the tap geometry and cutting condition for STS304.

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Action of Synchronous error between Z axis and spindle axis on rigid tapping (Rigid 탭핑에서의 Z축과 주축간 동기오차의 거동)

  • 이돈진;강지웅;김용규;김선호;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.184-187
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    • 2000
  • This paper describes action of synchronous error between z axis and spindle axis on rigid tapping. Because rigid tapping cuts the threads synchronizing the movement of z axis to spindle rotation, synchronous error between z axis and spindle is very important. Increase of synchronous error degrades the accuracy of thread and crushes the tap in worst case. So we developed the realtime measurement system of synchronous error in order to know the action of synchronous error on rigid tapping. In result, we have known that synchronous error was increased according to rise of spindle speed and z axis speed. And because the cutting torque(M3-30Ncm∼M10-300Ncm) on rigid tapping are less than maximum motor torque(3500Ncm), it specially doesn't affect the synchronous error. The most important parameter which has affected the increase of synchronous error was acceleration/deceleration time. On worst case, spindle motor was tripped because of the excess of synchronous error. Because the acceleration/deceleration time ocuupies the most of the total cutting time, in order to move on the high speed rigid tapping, the acceleration/deceleration time of spindle must be remarkably reduced.

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Modeling of High-speed Tapping Touque Considering Friction Force (마찰력을 고려한 고속탭핑 토크 모델링)

  • Lee, Don-Jin;Gang, Ji-Ung;Jeon, Hyeon-Bae;Kim, Seon-Ho;An, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.67-73
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    • 2001
  • This paper aims at developing a torque model for the high-speed tapping with small-diameter taps. As recent industries such as automobile and information technology grows, taps smaller than 5mm in diameter are needed much more. In that occasion, the friction force between a tap surface and a workpiece plays much more important role in the tapping torque than in he larger tapping. Tapping mechanism was analysed based on the tap geometry. It has two steps : one is a forward cutting composed of the chamfered threading and full threading and the other is the backward cutting. The torque by the cutting force in the chamfered threading is calculated using the cutting area and the specific cutting force while the torque by the friction force, which is rather dominant than the cutting force both in the full threading and in the backward cutting, is calculated using the normal force on the threads and the friction coefficient. The experiment has shown that the results by the proposed torque model fit quite well with the acutal measurements within the error of 10%.

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Study of Cutting Characteristics in High Speed Synchronized Tapping (고속 동기 탭핑에서의 절삭 특성에 관한 연구)

  • 정용수;이돈진;김선호;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.304-307
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    • 2002
  • High speed machining was accomplished. through the technological advances which covers the whole field of mechanical industry. But tapping have many troubles because of its complicate cutting mechanism, for example. tool damage, chip elimination and synchronization between spindle rotation and feed motion. But High speed tapping is so important that it marches in step with the flow of the times and make improvement in the productivity. In this paper we analyze mechanism of high speed synchronized tapping with the signal of tapping torque and spindle speed obtained through the newly developed high speed tapping machine(NTT-30B). We made an experiment with this machine on condition of various speed from 1000rpm to 10000rpm. As one complete thread is performed through the whole chamfer cutting, cutting torque increases highly in chamfer cutting, but smoothly in full thread cutting functioning of the threads guide. And the size of cutting torque according to spindle speed(rpm) was not enough of a difference to be conspicuous.

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Effects of Pressure Tapping Conditions on Flow Rate Measurement of Triangular Separate Bar Differential Pressure Flow Meter (삼각 분리 막대형 차압유량계 압력탭 조건이 유량 측정에 미치는 영향)

  • Lee, Choong-Hoon
    • Journal of the Korean Society of Safety
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    • v.25 no.2
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    • pp.1-6
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    • 2010
  • Flow characteristics of differential pressure flow meters which have a shape of triangular separate bar (TSB) was investigated according to the machining conditions in pressure tapping holes. Diameter of the pressure taping holes is either 1.0 mm or 1.5 mm. Also, number of the pressure tapping holes are drilled either 9 or 17. The mass flow rate of the TSB flow meters are calibrated with a laminar flow meter by connecting them in line. The mass flow rate in the TSB flow meters are plotted with a non-dimensional parameter H which includes the gas temperature, exhaust gas pressure and differential pressure at the flow meters. An empirical correlation between the mass flow rate at the TSB flow meter and the non-dimensional parameter H was obtained. The empirical correlation showed highly linear relationship between the mass flow rate and the non-dimensional parameter H. The hole size of the pressure tapping holes has a bigger effect on the flow rate than the number of the tapping holes.