• 제목/요약/키워드: Taguchi orthogonal design

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A Study on Simultaneous Optimization for Robust Design

  • Kwon, Yong-Man
    • 한국데이터정보과학회:학술대회논문집
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    • 한국데이터정보과학회 2001년도 추계학술대회
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    • pp.44-55
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    • 2001
  • In the Taguchi parameter design, the product-array approach using orthogonal arrays is mainly used. However, it often requires an excessive number of experiments. An alternative approach, which is called the combined-array approach, was suggested by Welch et. al. (1990) and studied by others. In these studies, only single response variable was considered. We propose how to simultaneously optimize multiple responses when there are correlations among responses, and when we use the combined-array approach to assign control and noise factors.

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The effect of the spinning conditions on the structure of mesophase pitch-based carbon fibers by Taguchi method

  • Jiang, Zhao;Ouyang, Ting;Yao, Xiangdong;Fei, Youqing
    • Carbon letters
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    • 제19권
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    • pp.89-98
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    • 2016
  • Taguchi’s experimental design was employed in the melt spinning of molten mesophase pitch to produce carbon fibers. The textures of the obtained carbon fibers were radial with varied crack angles, as observed by scanning electron microscopy and polarized optical imaging. The diameter, crack angle, preferred orientation, and tensile modulus of the produced samples were examined to investigate the influence of four spinning variables. The relative importance of the variables has been emphasized for each characteristic. The results show that thicker carbon fiber can be obtained with a smaller entry angle, a higher spinning temperature, a reduced winding speed, and an increased extrusion pressure. The winding speed was found to be the most significant factor in relation to the fiber diameter. While it was observed that thicker carbon fiber generally shows improved preferred orientation, the most important variable affecting the preferred orientation was found to be the entry angle. As the entry angle decreased from 120° to 60°, the shear flow was enhanced to induce more ordered radial alignment of crystallite planes so as to obtain carbon fibers with a higher degree of preferred orientation. As a consequence, the crack angle was increased, and the tensile modulus was improved.

다구찌 방법에 의한 PAC 실내기 유로의 최적설계 (Optimum Design of an Indoor Package Air-Conditioner's Flow Path by Taguchi Method)

  • 김장권;오석형
    • 동력기계공학회지
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    • 제18권1호
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    • pp.32-37
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    • 2014
  • In this study, the optimum design process of an indoor package air-conditioner (PAC) was implemented by Taguchi method. The goal of this study is to obtain the best set condition of each control factor composing of an indoor PAC. The number of revolution of a double inlet sirocco fan installed in an indoor PAC was measured by the orthogonal array of $L_{18}(2^3{\times}3^4)$ and analysed by using the-smaller- the-better characteristic among the static characteristic analyses. As a result, the optimum condition of an indoor PAC was found as a set of when the cost of production, assembling and working conditions were considered. Moreover, the number of revolution of a double-inlet sirocco fan used for an optimum condition was reduced about 8.5% more than that of a standard condition for the target flowrate of $18.5m^3/min$.

다구찌 방법을 이용한 신발 아웃솔 펠레타이징 기계 절단부의 강건설계 (Taguchi-based robust design for the footwear outsole pelletizing machine cutter)

  • 권오훈;구평회;권혁무
    • 품질경영학회지
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    • 제44권4호
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    • pp.935-949
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    • 2016
  • Purpose: This study attempts to find out the optimum condition of the rotary cutter making pellet in the footwear outsole process. The pellets are used in the process of outsole rubber fabrication to reduce cycle time and save raw material. Methods: Computer simulations are used to analyze the maximum stress in the rotary cutter after designing a variety of cutter shapes. Taguchi method is used to identify the robust condition of the cutter. In $L_{18}$ orthogonal array, the control factors such as knife width, twisted angle, number of knives, diameter, knife depth and supported angle are considered and noise factors like assembly tolerance and amount of antifriction are allocated. Results: It is found that the most important factors to reduce maximum stress in the cutter are supported angle and diameter. Using Tacuchi's results, we can reduce 70% cycle time and 9% raw material compared to the traditional method using cutting die. Conclusion: When designing the rotary cutter, the best conditions are the diameter at its maximum allowable value and supported angle in the boundary of machine inner space.

Pick-the-Winner법과 공간축소법에 기반한 플라스틱 사출성형품의 휨 최소화 (Minimization of Warpage in Plastic Injection-Molded Parts Based on the ‘Pick-the-Winner' Rule and Design Space Reduction Method)

  • 박종천;김경모;김광호
    • 한국산학기술학회논문지
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    • 제11권4호
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    • pp.1171-1177
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    • 2010
  • 본 논문은 직교배열실험에 기반한 'Pick-the-Winner'법과 설계공간축소법에 기초하여 사출성형 제품의 휨을 잡음(noise)의 존재 하에서도 최소화할 수 있는 강건설계 절차를 제시한다. 강건설계는 현실적 요구를 반영하여 두 단계의 이원적 최적화 과정, 즉 제품 형상에 대한 강건설계와 공정조건에 대한 강건설계로 이루어진다. 제안한 강건설계 절차를 사각형 박막 제품의 설계에 적용한 결과, 본 강건설계법이 현실적 효용성이 있음을 확인하였다.

로버스트설계에서 최적화방안에 대한 비교 연구 (A Comparative Study on Optimization Procedures to Robust Design)

  • 권용만;문인숙
    • Journal of the Korean Data and Information Science Society
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    • 제11권1호
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    • pp.65-72
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    • 2000
  • 로버스트설계는 품질공학에서 품질특성치의 수행변동(performance variation)을 줄이는데 있다. 다구찌가 제안한 파라미터설계는 아주 많은 장점을 가지고 있으나 몇 가지 단점이 있다. 그 중에서 파라미터설계에 있어서 교차배열은 제어인자와 잡음인자의 모든 교호작용효과를 고려한 실험배치이기 때문에 많은 실험횟수를 필요로 하는 단점이 있다. 그래서 대안방법으로 Welch등(1990)이 제안한 통합배열이 고려된다. 본 논문에서는 로버스트 설계를 위한 다구찌의 파라미터설계(혹은 교차배열방법론)와 통합배열방법론을 시뮬레이션을 통하여 비교 연구하고자 한다.

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통계적 접근법에 의한 원통 래핑 공정의 실험 분석 (Stochastic Approach to Experimental Analysis of Cylindrical Lapping Process)

  • 최민석;김정두
    • 대한기계학회논문집
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    • 제17권10호
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    • pp.2509-2517
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    • 1993
  • Lapping is a very complicated and random process resulting from the variation of abrasive grains in its sizes and shapes and from the numerous factors having an effect on the process quality. Thus it needs to be analyzed by experimental method rather than by theoretical method to obtain the relative effects of factors quantitatively. In this study, cylindrical lapping experiment designed by Taguchi's L8 orthogonal array was performed and analyzed by Yates' ANOVA table. As a result, effective factors and interaction effects were identified and discussed. Also the optimal factor combination to obtain the largest improvement of surface roughness was selected and confirmatory experiments were peformed.

유한요소해석과 다구찌 방법을 이용한 클린치 스터드의 설계 최적화 (Optimization Design of the Clinch Stud using the Finite Element Analysis and the Taguchi Method)

  • 변홍석;김강연
    • 한국산학기술학회논문지
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    • 제14권7호
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    • pp.3135-3141
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    • 2013
  • 본 연구에서는 유한요소해석과 다구찌 방법을 통해 높은 토크 저항력과 결합력을 갖는 클린치 스터드를 설계할 때 이에 영향을 미치는 설계 변수들의 적합한 조건을 도출하였다. 목적함수로 최대성형하중과 소재의 충만율을 고려하였으며 설계변수로 홈 높이, 로브 직경, 로브 높이 그리고 홈 깊이를 선정하였고 이들 제어인자와 마찰을 잡음인자로 하여 직교배열표를 조합하고 실험횟수별 유한요소해석을 통해 성형하중과 충만율을 평가하였다. 그리고 다구찌 방법의 S/N비를 이용하여 시뮬레이션결과를 해석하였고, 이들 해석결과로부터 최적의 조합조건을 제안하였다. 충만율에 가장 큰 영향을 주는 인자는 로브 높이, 홈 높이, 로브 직경 그리고 홈 깊이 순 임을 확인하였다.

Taguchi 실험 계획법에 의한 CH3SH 반도체 악취 가스 센서의 개발 (Development of a Semiconductor Odor Gas Sensor for the Measurement of CH3SH with Taguchi Experimental Design)

  • 김선태;최일환
    • 한국대기환경학회지
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    • 제20권6호
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    • pp.783-792
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    • 2004
  • In this study, a thick-film semiconductor odor gas sensor for the detection of $CH_3$SH was developed using SnO$_2$ as the main substrate and was investigated in terms of its sensitivity and reaction time. In the process of manufacturing the sensor, Taguchi's design of experiment (DOE) was applied to analyze the effects of a variety of parameters, including the substrate, the additives and the fabrication conditions, systematically and effectively. Eight trials of experiments could be possible using the 27 orthogonal array for the seven factors and two levels of condition, which originally demands 128 trials of experiments without DOE. The additives of Sb$_2$O$_{5}$ and PdCl$_2$ with the H$_2$PtCl$_{6}$ ㆍ6$H_2O$ catalyst were appeared to be important factors to improve the sensitivity, and CuO, TiO$_2$, V$_2$O$_{5}$ and PdO were less important. In addition, TiO$_2$, V$_2$O$_{5}$ and PdO would improve the reaction time of a sensor, and CuO, Sb$_2$O$_{5}$, PdCl$_2$ and H$_2$PtCl$_{6}$ㆍ6$H_2O$ were negligible. Being evaluated simultaneously in terms of both sensitivity and reaction time, the sensor showed the higher performance with the addition of TiO$_2$ and PdO, but the opposite results with the addition of CuO, V$_2$O$_{5}$, Sb$_2$O$_{5}$ and PdCl$_2$. The amount of additives were superior in the case of 1% than 4%. H$_2$PtCl$_{6}$ㆍ6$H_2O$ would play an important role for the increase of sensor performance as a catalyst.nce as a catalyst.

다구찌 방법을 이용한 선형직류모터의 로버스트 설계 (Robust Design of a Linear DC Motor Using Taguchi Method)

  • 김성수;정수진;리영훈;김동희;노채균
    • 조명전기설비학회논문지
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    • 제15권4호
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    • pp.51-56
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    • 2001
  • 본 논문은 구조가 간단하고, 고속, 고정밀 위치결정이 가능하기 때문에 사무 자동화 및 공장자동화 시스템에 대한 적용이 급속히 확대되고 있는 선형직류모터의 로버스트 설계에 관하여 제안하였다. 로버스트 설계 방법은 다구찌 방법을 이용하였으며, 직교배열표를 이용하여 실험계획법을 수립하였다. 본 연구의 진행 과정은 먼저 중요 파라메터를 선정하였고, 다음으로 신호대 잡음(S/N)비를 적용하여 모터의 성능을 평가한 후, 변수의 최적 값을 결정하였다. 이 방법을 사용함으로써 짧은 시간 안에 로버스트 설계가 가능하였으며, 최종결과 모터의 성능이 향상됨을 알 수 있었다.

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