• Title/Summary/Keyword: Taguchi Method$ZrO_2$

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Optimization of ceramic grinding by Applying Taguchi Method (다구찌 방법을 적용한 세라믹 연삭가공의 최적화)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.155-159
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding conditions of ceramics in the grinding with diamond wheel by Taguchi method. Feed rate was most important factor to the surface roughness. In the case of 4{Si_3}{N_4}$ and ${A1_2}{O_3}$, surface roughness value were small at 3m/min of feed rate. In the case of $ZrO_2$. surface roughness value was small at 4m/min of feed rate. Surface roughness have much influenced by major load for the :ii3N4 and $ZrO_2$. On the other hand, ${A1_2}{O_3}$ have more influenced by grain shedding of brittle fracture phenomenon. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiment using Taguchi method.

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Optimal Grinding Condition of $ZrO_2$, Ferrule for Optical Fiber Connector Using the Taguchi Method (다구찌 실험 계획법을 이용한 광통신용 지르코니아($ZrO_2$)페룰의 연삭조건 최적화 실험)

  • Kim, Jong-Hyong;Suh, Chang-Min;Chae, Jung-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.993-998
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    • 2004
  • In this paper, the effects of grinding conditions on the surface roughness of $ZrO_2$ ferrule applying to the optical fiber connector were investigated. The mesh number of grindstone, the grinding speed and the time schedule during grinding were regarded as main cutting parameters that have an effect on the surface roughness. And then, optimal combinations for chamfering grinding were obtained by using the Taguchi method. In addition, analytic values for maximum surface roughness ($R_{max}$) estimated by the theoretical equations which were derived from the formative model of surface roughness on the chamfering grinding were compared with those of the experiments.

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Evaluation of Grinding Machining Characteristics of $ZrO_2$ Ferrule Using the Taguchi Method (다구치 방법을 이용한 지르코니아 세라믹스 페룰의 연삭 가공 특성 평가)

  • 김기환;최영재;홍원표;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.516-519
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    • 2004
  • As the optical communication industry is developed, the demand of optical communication part is increasing. ZrO$_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general ZrO$_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of ZrO$_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. This paper deals with the analysis of the process parameters such as grinding wheel speed, grinding feedrate and regulating wheel speed as influential factors, on the concentricity and surface finish developed based on Taguchi's experimental design methods. Taguchi s tools such as orthogonal array, signal-to-noise ratio, factor effect analysis, etc. have been used for this purpose optimal condition has been found out. Thus, if possible be finding highly efficient and quality grinding conditions.

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Bond Strength of SrZrO3 Coatings on Ag Sheathed Bi(2223) Mono-core Tape (은이 피복된 단심 Bi(2223) 초전도 선재에 대한 SrZrO3 코팅층의 접착강도 특성)

  • Lee, Se-Jong;Ye, Kyung-Hwan;Lee, Deuk-Yong;Song, Yo-Seung
    • Journal of the Korean Ceramic Society
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    • v.39 no.10
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    • pp.1001-1006
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    • 2002
  • Bond strength of $SrZrO_3$ resistive oxide barrier on Ag sheathed Bi(2223) tapes prepared by the sol-gel and dip-coating method was evaluated with an aid of Taguchi method and $L_18(2^1{\times}3^7)$ orthogonal arrays to determine the optimal process combination of levels of factors that best satisfy the bigger is better quality characteristic. The observed optimal condition is as follows: Sr/Zr mol ratio(0.3/0.7), amount of organic vehicle(5 wt%), drying temperature and time(160${\circ}C$, 10 min), heat treatment temperature and time(500${\circ}C$, 20 min), respectively. ANOVA analysis suggested that the influence of the factors within ${\alpha}$=0.1 was significant with a 90% confidence level.

Application of Taguchi Method and Orthogonal Arrays for Optimization of Adhesion of $SrZrO_3$ Coatings on Ag/Bi(2223) Tapes

  • Lee, Se-Jong;Lee, Deuk-Yong;Song, Yo-Seung;Kim, Bae-Yeon
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.13-16
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    • 2003
  • Adhesion of $SrZrO_3$ resistive oxide barrier on Ag sheathed Bi(2223) tapes prepared by the sol-gel and dip-coating method was evaluated with an aid of Taguchi method and Lie($2^1{\times}3^7$) orthogonal arrays to determine the optimal process combination of levels of factors that best satisfy the bigger is better quality characteristic (QC=B). For analyses of results statistical calculations such as average and analysis of variance (ANOVA) were employed to analyze the results for improving the performance qualities of the dip-coated $SrZrO_3$ film. Experimentally, the performance of the films was evaluated in terms of bond strength by varying Sr/Zr moi ratio (A), amount of organic vehicle additives (B), drying temperature (C) and time (D), heat treatment temperature (E) and time (F), respectively. The optimal combination of levels of factors was determined to be $A_3B_2C_3D_2E_1F_3$ having a 90% confidence level.

The Solid State Bonding or ZrO2/NiTi: (I) Optimizating of Bonding Condition and its Strength (ZrO$_2$와 NiTi 합금의 고상접합 : (I)접합의 최적조건 및 접합강도)

  • Kim, Young-Jung;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.28 no.8
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    • pp.654-660
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    • 1991
  • Stabilized Zirconia (3 mol % Yttria, 3Y-TZP) was joined with intermetallic compound NiTi which has similar thermal expansion coefficient. The optimum bonding condition was determined by the Taguchi Method. Under the optimum bonding condition, the 4-point bending strength was as high as 400 MPa. bonding interfaces were examined by optical microscope, SEM, and TEM; reaction products were identified by XRD and TEM, The relationship between products and strength was examined.

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An SOFC Cathode Composed of LaNi0.6Fe0.4O3 and Ce(Ln)O2 (Ln=Sm, Gd, Pr)

  • Chiba, Reiichi;Komatsu, Takeshi;Orui, Himeko;Taguchi, Hiroaki;Nazawa, Kazuhiko;Arai, Hajime
    • Journal of the Korean Ceramic Society
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    • v.45 no.12
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    • pp.766-771
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    • 2008
  • We fabricated single cells with a cathode consisting of a $LaNi_{0.6}Fe_{0.4}O_3-Ce_{0.8}Sm_{0.2}O_{1.9}$ composite (LNF-S20DC composite) active layer and an LNF current collecting layer on a ${0.89ZrO_2}-{0.10Sc_2}{O_3}-0.01{Al_2}{O_3}$ electrolyte sheet. The cathode layers were prepared by the screen-printing method. The cathode properties of these cells were measured by the AC impedance method at $800^{\circ}C$. The cathodes with the ceria-LNF composite active layer exhibited high power performance prior to current loading. We investigated the influence of the mixture ratio of LNF and S20DC on the cathodes properties. The Sm in the ceria particles of the composite cathode was substituted with other rare-earth elements. Cathodes with Pr and Gd co-doped ceria in the active layer provided the better performance than those with Sm- or Gd-doped ceria.