• Proceedings of the Korean Society of Marine Engineers Conference
• /
• 2012.06a
• /
• pp.173-173
• /
• 2012

Duplex STS는 응력부식 저항이 큰 페라이트상과 우수한 내식성을 제공하는 오스테나이트상이 미세하게 1:1로 결합하여 강도가 오스테나이트 STS 보다 최소 1.7배 이상 높을 뿐 아니라 공식(pitting)과 응력부식 저항성이 우수해 최근에 주목받고 있는 고내식 고강도 재료이다. STS의 내식성을 평가하는 여러 지수 중 Pitting에 대한 내식성을 평가하는 지수로서 PREN (Pitting Resistance Equivalent Number)이 있다. PREN =%Cr + 3.3%(Mo + 0.5%W) + 16%N PREN이 30 이상이면 해안지역에서 사용가능하나, PREN이 40 이상인 경우에는 원자력발전소, 탈황 설비, 해수설비 및 화학Plant 등 고내식 환경에서 주로 사용가능하다. PREN이 40 이상인 Super Duplex STS은 다량의 Mo와 N을 첨가하여 만든 제품으로, 최근 10여 년 동안 해수 냉각 설비, 해수 담수화 설비, 탈황 설비, 석유화학 설비 및 원전용 CASK 등의 다양한 분야에 그 사용량이 꾸준히 증가하고 있는 상황이다. 본 연구에서는 Super Duplex STS의 TIG용접에서 실드가스 중의 $N_2$의 첨가가 PREN에 미치는 영향을 검토하였다. 실드가스 중 $N_2$가 용접금속으로 침입하는 메커니즘을 규명하고, 용접조건 변화에 따른 용접금속 내 N의 함량을 측정하여 PREN을 계산하고, 용접금속의 기계적 특성과 미세조직을 검토하였다.

• Fire Science and Engineering
• /
• v.26 no.3
• /
• pp.60-66
• /
• 2012

In this study, it was evaluated the fire risk during welding cutting tasks. Welding-cutting machines are representatively used at construction sites. Inverter AC/DC TIG welding macnine and inverter air plasma cutting machine were used in experiments. Temperature of spreaded cinders was measured using a thermal camera. Cinder sizes and spread range were measured according to the height and input current. It was also evaluated the fire risk during welding-cutting process, when flammable materials were located around the working area. There were used hay, dust fence, urethane foam, vinyl, paper and oil as flammable materials. Temperature of spreaded cinders was reached at about $450^{\circ}C$. Cinders were spread approximately 4.7 m, when a worker carried out cutting process at 2.5 m height. The possibility of a fire is very high, when flammable materials were located around the working area.

• Journal of Korean Society of Steel Construction
• /
• v.28 no.5
• /
• pp.303-312
• /
• 2016

Many researches on the application of stainless steels as structural steels have been performed thanks to their material properties such as superior ductility and corrosion resistance. Ferritic stainless steels(STS430) with little or no nickel have been used increasingly in building structure because it is inexpensive compared to austenitic stainless steels(STS304) with nickel, but provide performances similar to the austenitic stainless steel. This paper deals with block shear fracture behavior of base metal in stainless steel welded connection. Although the block shear fracture behavior for welded connection due to stress triaxiality is different from that of bolted connection, the block shear strength of welded connection in current design specifications has been predicted based on that of bolted connection. The main parameters are weld length and welding process(Arc and TIG welds). The ultimate strengths of TIG welded specimens were higher than those of arc welded specimens and current design predictions by AISC, EC3 etc. were compared with test strengths.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2003.10a
• /
• pp.289-294
• /
• 2003

The object of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals fur weld heat affected zone (HAZ) in tensile testing. This study was carried out a SM 490A high tension steel for electronic shielded metal are welding (SMAW), $\textrm{CO}_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. These history plots give us useful and powerful information to analyze the results of material evaluation testing.

• Journal of Electrical Engineering and Technology
• /
• v.2 no.3
• /
• pp.366-372
• /
• 2007

Joining thin aluminum alloy is difficult using most welding techniques. Many of the problems are associated with bum-through by the high heat input. Common welding techniques are TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and PULSE-MIG welding. The method provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed a new welding method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, and penetrations by this method are presented.

• Proceedings of the KWS Conference
• /
• 2010.05a
• /
• pp.40-40
• /
• 2010

산업현장에서는 파이프 또는 탱크류의 1GR용접에서 안정적인 이면비드를 가지는 루트패스 용접을 위해 2~3mm의 루트갭을 띄우고 용접봉 또는 필러와이어를 사용하는 TIG용접을 주로 한다. TIG용접은 고품질의 이면비드가 얻어지며, 용접인자의 제어가 쉽다는 장점이 있어 루트패스 용접에 많이 사용되고 있지만, 루트갭을 띄우면 이면비드는 잘 얻어지지만 용착금속량이 많아지게 되어 제작원가가 상승되고, 또한 소모성 와이어를 사용하는 GMAW에 비해 생산성이 낮다. 따라서, 안정적인 이면비드를 가지면서 생산성이 높은 1GR GMAW 루트패스 용접공정의 개발이 요구되지만, 이 경우도 루트갭이 2~3mm로 정해져 있으면 Fit-up공정에서 공수가 많이 필요하므로 근본적으로 루트갭이 없는 그루브에 대한 루트패스 용접이 더 바람직하다. 본 연구에서는 루트면 2.7mm를 가지는 U-그루브의 갭 없는 루트패스 용접에서 안정적인 이면비드가 형성되는 조건을 검토하기 위해 2.7t의 평판에 대하여 경사상진 각을 주고 기초 실험 후, U-그루브 맞대기 용접 실험을 진행하였다. 이 때, 경사상진 각은 용융금속이 중력으로 인해 아크 후방으로 밀리게 되고, 그로 인해 아크가 모재에 직접 닿게 되어 용입이 더 깊게되므로, 이면비드의 형성에 더 유리하다. 두께 2.7t의 연강 시편 2개를 갭 없는 I-그루브 맞대기 이음에서 Ǿ1.2 연강 솔리드 와이어를 사용하여 GMAW용접을 실시하였고, 용접전류, 용접속도, 경사상진 각, 위빙 폭, 위빙 주파수를 변경하여 각 조건에 대한 이면비드를 관찰하였다. 그 결과 경사상진 각 $25^{\circ}$, 전류 200A, 위빙폭 3mm, 위빙주파수 3Hz의 조건에서 안정적인 이면비드를 얻을 수 있었다. 또한, 현장에서 Fit-up중 발생할 수 있는 루트갭의 문제에 대하여 루트갭 1.2mm의 I-그루브 맞대기 용접에서 경사상진 각, 위빙 폭, 위빙 주파수는 갭 없이 실시한 실험에서 얻어진 가장 안정적인 결과를 사용하였고, 용접 전류, 용접 속도를 변경하여 이면비드를 관찰하였다, 그 결과 갭이 없을 때보다 약 80A 낮은 전류 조건인 120A에서 안정적인 이면비드를 얻을 수 있었다. 앞선 실험들을 기초로 하여 U-그루브 맞대기 용접을 실시 하였고, I-그루브 맞대기 용접에서 사용한 조건들과 유사한 용접 전류, 용접 속도에서 안정적인 이면비드를 얻을 수 있었다.

• Laser Solutions
• /
• v.16 no.3
• /
• pp.22-26
• /
• 2013

Fiber laser welding was performed on SUS Materials metal bellows. The results can be summarized as follows: When we tried to change welding focus location. we get the best welding line when focus location placed 0mm. In product welding, We could make a satisfactory product in constant area by applying optimized conditions and show a table that is able to help producer easily to apply it to manufacturing. In comparison with existing TIG and plasma welding, welded bellows by fiber laser has faster processing speed, smaller thermal effect, very narrow welding area and fine surface.

• Journal of Welding and Joining
• /
• v.5 no.1
• /
• pp.42-56
• /
• 1987

Fatigue Fracture behaviors of the TIG-welded aluminum alloys, such as Al 2024-T4, A1 5050-0 and Al 7075-T7 were investigated when a crack propagated from tensile residual stress region and compressive residual stress region. The experimental values were compared with the values expected by the Forman equation. The experimental results are summarized as the following: (1) In case of fatigue crack propagation from residual stress region, the values predicted by Forman equation were Found to exactly corresponded to the experimental values. (2) When the stress intensityfactors affected by compressive residual stress, Kres, were greater than the stress intensity factors by minimum applied stresses. Kmin, the Forman equation was found to be improper to be applied directly, but the equation appeared to be proper, if the stress ratio was modified to zero. (3) The experimental results confirmed that residual stress was relaxed by repeated tensile loading and the relaxing trend was greater in case of compressive residual stress than that of tensile residual stress.

• Proceedings of the KWS Conference
• /
• 1998.05a
• /
• pp.150-154
• /
• 1998

The purpose of this paper is to investigate optimum welding conditions of STS 304 thin sheet by GTA welding and control 6 $\delta$--fenite which is harmful in mechanical processing, corrosion problem and can be formed brittle a phase in using long term at high temperature. One series of automatic welds was made using argon plus 10, 20, 30 % nitrogen to ensure a fully austenite deposit. Results obtained were summarized as follows: 1) 6 $\sigma$ferrite content in the weld metals is influenced largely by the nitrogen content. 2) Additions of nitrogen to the shielding gas can significantly reduce the amount of retained delta ferrite and result in an increase in hot cracking. 3) Bead width was increased when Ar + $N_2$ shielding gas was used and travel speed was increased. 4) Ar+$N_2$ shielding gas made weld metal ductile and reduce 6 -$\delta$-ferrite.

• Journal of Advanced Marine Engineering and Technology
• /
• v.19 no.4
• /
• pp.42-50
• /
• 1995

To study the effect of welding methods on the Stress Corrosion Cracking (SCC) behavior of welded AISI type 316L and 304 austenitic stainless steel, the Slow Strain Rate Technique(SSRT) has been adopted in the boiling 45 wt% $MgCl_2$ solution. The results are as follows. 1) Welded sections are more susceptible than base metal in SCC, and the rank of SCC, and the rasistance in welding method is TIG, MIG, $CO_2$ and ARC. 2) The Ultimate tensile strength(UTS) and the strain of both base metal and welded joint are reduced as decreasing extension rate. 3) The SCC resistance of 316L base metal and welded sections are superior than that of 304. 4) The tendency of pitting and the SCC suseptibility are agreed well, and the SCC site is welded deposit section in 316L whereas HAZ in 304.