• 조명전기설비학회논문지
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• 제23권8호
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• pp.48-56
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• 2009

본 논문은 연료전지스택을 입력전원으로 하는 TIG-용접기용 전력변환장치를 제안하였다. 일반적으로 TIG-용접기의 전원공급장치는 상용전원을 이용한 다이오드 브리지 정류회로를 사용한다. 이런 회로의 경우 다이오드 정류기와 용량이 큰 캐패시터를 사용하게 되므로 부피가 커지고, 입력전류는 맥동성분과 고조파를 포함하게 된다. 또한, TIG-용접기는 상용전원의 사용이 여의치 않은 도서산간지역이나 특수한 환경에서는 소형 경량의 이동성이 수월한 전원장치 및 전력원을 필요로 하게 된다. 따라서 본 논문의 TIG-용접기용 전력변환장치는 고체고분자형연료전지(PEMFC)를 입력전원으로 사용하고, 부스트 컨버터의 기능과 인버터 용접전원의 기능을 하나의 풀-브리지 컨버터로 구성하였다. 제안한 연료전지를 이용한 TIG-용접기용 전력변환장치는 컴퓨터 시뮬레이션과 실험을 통하여 성능을 검증하였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1997년도 하계학술대회 논문집 F
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• pp.2155-2158
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• 1997

This paper describes the performance improvement of dc TIG (Tungsten Inert Gas) welder. The TIG welder consists of single phase full bridge IGBT inverter which incorporates the high frequency transformer, the boost converter for improving the input power factor, and the arc start system. The arc will be generated without fail even when the extension cable between the torch and the power source is 100m long. In addition, the arc start system with a short dc output voltage will generate less EMI noise than the traditional arc start system with a high frequency output voltage. To demonstrate the practical significance of the proposed methods, some simulation studies are presented.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2000년도 전력전자학술대회 논문집
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• pp.560-563
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• 2000

In this paper we proposed AC/DC boost converter to improve input current harmonic reduction in TIG welder. The proposed harmonic reduction circuit with UC2854AN acting on constant switching frequency average current control has a three-loop control structure : the inner current loop the line voltage feed-forward loop and th outer voltage loop. Also we applied the constant current strategy on full bridge IGBT inverter to stabilized the output current using the analog PI controller. To demonstrate the practical significance of the proposed methods some simulation studies and experimental results are presented.

• Journal of Welding and Joining
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• 제35권1호
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• pp.43-48
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• 2017

Pulse TIG (Tungsten Inert Gas) welding is often considered the most difficult of all the welding processes commonly used in industry. Because the welder must maintain a short arc length, great care and skill are required to prevent contact between the electrode and the workpiece. Pulse TIG welding is most commonly used to weld thin sections of stainless steel, non-ferrous metals such as aluminum, magnesium and copper alloys. It is significantly slower than most other welding techniques and comparatively more complex and difficult to master as it requires greater welder dexterity than MIG or stick welding. The problems associated with manual TIG welding includes undercutting, tungsten inclusions, porosity, Heat affected zone cracks and also the adverse effect on health of welding gun operator due to amount of tungsten fumes produced during the welding process. This brings the necessity of automation. Hence, In this paper an attempt has been made to build a customerized setup of Pulse TIG welding based on through review of Pulse TIG welding parameters. The cost associated for making automated TIG is found to be low as compared to SPM (Special Purpose machines) available in the market.

• 한국전자통신학회논문지
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• 제8권3호
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• pp.439-445
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• 2013

본 연구는 발전기와 충전기를 통합하여 필요에 따라서 용접기 또는 발전기로 사용할 수 있는 시스템에 관한 것이다. 구체적으로는, 발전기를 제어하는 제어장치와 다기능 용접기를 사용할 수 있도록 하는 선택 스위치로 구성된 하이브리드 용접기로써 그 기능은 발전기 전원을 충전지에 충전이 완료되면, 발전기는 자동 정지하도록 구성하는 부분과 Co2 MMA TIG MIG MAG 용접기를 모제와 용제에 따라서 공급하는 가스를 제어하도록 제안하였다. 이는 한 번에 한 가지 또는 두 가지 정도만을 선택하는 기존 용접기의 성능과 편리성을 개선하기 위해 전압, 고주파, 모터 그리고 가스 밸브를 제어하는 시스템을 구현하였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1998년도 하계학술대회 논문집 F
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• pp.2121-2123
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• 1998

In recent years, A PWM Converter or Switched Mode Converter with high power factor and sinusoidal input current have got widespread studied. But, Almost all of studies is based on linear load. This paper reports on research aimed at achieving high power factor and sinusoidal input current waveform for electronic arc welder, which has nonlinear dynamic characteristics. It is shown that simulation result yield its property.

• 전력전자학회:학술대회논문집
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• 전력전자학회 1998년도 전력전자학술대회 논문집
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• pp.154-157
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• 1998

In this paper, the inverter TIG(Tungsten Inert Gas) welding system with high power efficiency by means of pulse current control of welding process is presented. In TIG welding, pulse current control is utilized in order to attain less apatter and high welding performance. The four factors which determine the welding performance of the pulse current are frequency, base current, peak current, and peak current duty current, and peak current duty ratio. In this paper, we analyze these factors should be controlled to achieve minimum power input. To demonstrate the practical significance of our results, we present some experimental results as well as simulation results.

• 한국기계가공학회지
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• 제14권2호
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• pp.38-43
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• 2015

Tungsten inert gas (TIG) welding is commonly used in industries that require airtightness, watertightness, oiltightness, and precision. It is a non-consumable welding method that is commonly used for the welding of non-ferrous metals, but it can be used to weld most metals. The methods of TIG welding can be divided into three types. The first, manual welding is done directly on the metal by a welder with a torch. The second, semi-automatic welding, gets help from a material supplying machine, but it is conducted by a welder. Lastly, automated welding is conducted fully by a machine during its process and operation. Depending on the selection of electrode, the amount of heat that is applied to the base material and the electrode rod changes and makes the shape of welded parts different. A direct-current positive electrode was used for this study. Through the change of shielding gas type on a structural steel (SS-400) that is commonly used in industry, the composition and shape changes in welded parts were detected after welding. The heat-affected area, hardness value, and tensile strength were also identified through hardness testing and tensile testing. In this study, it was found that the higher hardness value of the heat-affected is, the weaker the tensile strength becomes.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2008년도 하계학술대회 논문집
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• pp.624-627
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• 2008

It is generally used the boost converter for the welding machine using fuel cell. But this type generates the duplicate loss between boost converter and inverter. As a result, the whole efficiency is lower than conventional inverter arc welder and the cost is expensive due to additional switching device. Therefore, we proposed the inverter rectification type DC-DC converter with boost converter function in fuel cell based TIG welder. The performance of the proposed technique is evaluated on a 1.2kW fuel cell stack based experimental prototype circuit.

• 한국산업보건학회지
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• 제28권2호
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• pp.200-210
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• 2018

Objectives: The purpose of this study is to assess the exposure to ozone and total volatile organic compounds(TVOCs) generated during welding work at a shipyard and recommend respiratory protective equipment(RPE) adequate against these hazards. Method: Ozone was collected for about 30 minutes at two-minutes intervals using a direct reading instrument, specifically an ozone analyzer(Serinus 10, Ecotech, Australia). TVOCs were collected for about 30 minutes at three-minute intervals using a portable GC (Alpha 115, Synspec BV, the Netherlands), and were determined simultaneously by area sampling at the welding plume closest to the welder's breathing zone. The total measurements were 162 for ozone($CO_2$ welding 47, TIG 60, stick 55), and 136 for TVOCs($CO_2$ 65, TIG 50, stick 21). Based on these measurements, a literature survey was conducted to assess the adequacy of RPE. Results: Relative to Korean OEL, measurements above STEL 0.2 ppm were 23.4% for $CO_2$, 63.3% for TIG and 14.5% for stick welding. There were significant differences(p=<0.0001) among welding types. Compared with ACGIH peak exposure of 0.4 ppm for ozone, which is not applied in Korea, $CO_2$ welding exceeded it by 10.6%, TIG by 40.0% and stick by 7.3%. Although it was not feasible to compare them directly since there are no Korean OEL, TVOCs had very high levels similar to the concentrations before moving into a new apartment and about 10-20 times the indoor air quality recommendations for some individual measurements. Conclusions: As ozone removal RPE has been recommended in welding environments for a long time(Lunau, 1967), this fact was demonstrated based on the results of the on-site work environment measurements(ozone and TVOCs). In conclusion, for all welding at a shipyard, gas/vapor and particulate combination RPE are recommended. If this is not possible, it should at least be present for TIG welding.