• Title/Summary/Keyword: T-Joint Structure

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A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel PART I : Proposal of a heat source model

  • Kim, Jae Woong;Jang, Beom Seon;Kim, Yong Tai;Chun, Kwang San
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.3
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    • pp.348-363
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    • 2013
  • The use of I-Core sandwich panel has increased in cruise ship deck structure since it can provide similar bending strength with conventional stiffened plate while keeping lighter weight and lower web height. However, due to its thin plate thickness, i.e. about 4~6 mm at most, it is assembled by high power $CO_2$ laser welding to minimize the welding deformation. This research proposes a volumetric heat source model for T-joint of the I-Core sandwich panel and a method to use shell element model for a thermal elasto-plastic analysis to predict welding deformation. This paper, Part I, focuses on the heat source model. A circular cone type heat source model is newly suggested in heat transfer analysis to realize similar melting zone with that observed in experiment. An additional suggestion is made to consider negative defocus, which is commonly applied in T-joint laser welding since it can provide deeper penetration than zero defocus. The proposed heat source is also verified through 3D thermal elasto-plastic analysis to compare welding deformation with experimental results. A parametric study for different welding speeds, defocus values, and welding powers is performed to investigate the effect on the melting zone and welding deformation. In Part II, focuses on the proposed method to employ shell element model to predict welding deformation in thermal elasto-plastic analysis instead of solid element model.

A Comparison Study for the Fatigue Behavior of H/T and T/S Bolt Friction Joint (H/T 와 T/S 볼트 마찰이음의 피로거동 비교·검토)

  • JUN, Je Sang;WOO, Sang Ik;LEE, Seong Heang;JUNG, Kyoung Sup
    • Journal of Korean Society of Steel Construction
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    • v.8 no.3 s.28
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    • pp.139-150
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    • 1996
  • H/T(High Tension) bolt is generally being used in joining the members of steel structure. It has some difficulties in management such as an adequate fastening force and a selection of proper instrument for fastening. T/S(Torque Shear Type High Tension) bolt which is more convenient and easier than H/T bolt in quality control has recently been developed. T/S bolts are produced and widely used these days in domestic, but those have not a detail regulation for their on. Those are only being used according to the specification for the H/T bolts. In this study, we tried to confirm the soundness of T/S bolts by the fatigue test of the modified specimens. First, we measured the reduction rate of the initial axial force with time at bolts. Second, we investigated the slip forces of bolts when the test specimen is loaded in tension. Third, we implemented the fatigue tests. During the test, we measured the variation of the axial forces of bolts under the cyclic loading. Finally, we compared and analyzed the fatigue behavior of H/T and T/S bolt, by S-N curve diagrams that are obtained in this study.

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FE Model Improvement Using Experimental Data Under the Criterion of Eigen-Property Error Minimization (고유치 오차 최소화 기준에 따른 실험데이터에 의한 유한요소 모델 개선)

  • 지영춘;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.363-373
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    • 1995
  • In this study, a FE model tuning method using experimental modal data was suggested after examining all the published conventional methods. The idea of this method is introducing scale factors to maintain both the structural connectivity and the consistency in the corrected stiffness matrix which makes it always possible to interpret the stiffness elements with the corresponding physical configuration of the targeting structure. The scale factors are determined to minimize the objective function of eigen-properties. The proposed method was tested to determine the joint stiffness of a T shaped beam. The test results were also compared with the tuned stiffness obtained from a probed commercial package (SYSTUNE) and found that this method is very accurate and compatible.

정하중을 받는 교량 신축이음 장치용 Lazy-Tong 기구의 구조해석

  • 정노영;하길상;최영휴;박대원;김광영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.749-752
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    • 1996
  • A computer program was developed for the static analusis of a bridge expansion joint mechanism, which is called lazy-tong joint. I t was modelled as a plane truss and statically determinate structure under the assumption of small expansion in bridge girder. The applied load was assumed as a maxium wheel load exerted by a 40th tandem axied tractor-semitrailer truck. By using the developed computer program, reaction forces, axial and bending stresses, deflections, and critical buckling load, etc. of each structural member were analyzed. And they showed good agreement with those analyzed by the comercial F.E.M S/W, ANSYS.

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Analysis on the Fatigue Crack Propagation of Weld Toe Crack through Residual Stress Field (잔류응력장을 전파하는 용접 토우부 균열의 전파해석)

  • 김유일;전유철;강중규;한종만;한민구
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.33-40
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    • 2000
  • Fatigue crack propagation life of weld toe crack through residual stress field was estimated with Elber's crack concept. Propagation of weld toe crack is heavily influenced by residual stress caused by welding process, so it is essential to take into account the effect of residual stress on the propagation life of weld toe crack. Fatigue crack at transverse and longitudinal weld toe was studied respectively, which represent typical weld joint in ship structure. Numerical and experimental studies are performed for both cases. Residual stress near weldment was estimated through nonlinear thermo-elasto-plastic finite element method, and residual stress intensity factor with Glinka's weight function method. Effective stress intensity factor was calculated with Newman-Forman-de Koning-Henriksen equation which is based on Dugdale strip yield model in estimating crack closure level U at different stress ratio. Calculated crack propagation life coincided well with experimental results.

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A Study on Buckling Load Characteristic of Songdo Convention Center with Initial Imperfection and Joint Rigidity (송도 컨벤션 센터의 초기형상불완전 및 절점강성에 따른 좌굴하중 특성에 관한 연구)

  • Moon, Hye-Su;An, Sang-Gil;Shon, Su-Deok;Lee, Dong-Woo;Kim, Seung-Deog
    • Proceeding of KASS Symposium
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    • 2006.05a
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    • pp.191-204
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    • 2006
  • This paper investigate the optimum thickness distribution of plate structure with different essential boundary conditions in the fundamental natural frequency maximization problem. In this study, the fundamental natural frequency is considered as the objective function to be maximized and the initial volume of structures is used as the constraint function. The computer-aided geometric design (CAGD) such as Coon's patch representation is used to represent the thickness distribution of plates. A reliable degenerated shell finite element is adopted calculate the accurate fundamental natural frequency of the plates. Robust optimization algorithms implemented in the optimizer DoT are adopted to search optimum thickness values during the optimization iteration. Finally, the optimum thickness distribution with respect to different boundary condition

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Establishment of Korea-China joint quality standards and improvement the performance of Non-hardening Waterproofing Material (비경화 방수재의 한·중 공동품질기준 마련 및 성능개선 연구)

  • Choi, Su-Young;An, Hyun-Ho;Choi, Young Hyun;Park, Wan-Goo;Kim, Dong-Bum;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.224-225
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    • 2019
  • The purpose of this study was to develop a technology to prevent leakage of construction structures for the Chinese market. The first key development factor is to establish a joint quality standard that corresponds to all performance criteria set out in Chinese Standard JC / T 2428-2017. The second key development factor is to develop a product capable of exhibiting performance in a low temperature environment of $-30^{\circ}C$ and coping with 15mm structure behavior.

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Experimental and analytical performance evaluation of steel beam to concrete-encased composite column with unsymmetrical steel section joints

  • Xiao, Yunfeng;Zeng, Lei;Cui, Zhenkun;Jin, Siqian;Chen, Yiguang
    • Steel and Composite Structures
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    • v.23 no.1
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    • pp.17-29
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    • 2017
  • The seismic performance of steel beam to concrete-encased composite column with unsymmetrical steel section joints is investigated and reported within this paper. Experimental and analytical evaluation were conducted on a total of 8 specimens with T-shaped and L-shaped steel section under lateral cyclic loading and axial compression. The test parameters included concrete strength, stirrup ratio and axial compression ratio. The response of the specimens was presented in terms of their hysterisis loop behavior, stress distribution, joint shear strength, and performance degradation. The experiment indicated good structural behavior and good seismic performance. In addition, a three-dimensional nonlinear finite-element analysis simulating was conducted to simulate their seismic behaviors. The finite-element analysis incorporated both bond-slip relationship and crack interface interaction between steel and concrete. The results were also compared with the test data, and the analytical prediction of joint shear strength was satisfactory for both joints with T-shaped and L-shaped steel section columns. The steel beam to concrete-encased composite column with unsymmetrical steel section joints can develop stable hysteretic response and large energy absorption capacity by providing enough stirrups and decreased spacing of transverse ties in column.

Data analysis for fatigue test of welded joint using structural stress (Structural stree를 이용한 피로실험 data 분석)

  • Park, Hyeong-Jin;Kim, Yu-Il;Gang, Jung-Gyu;Heo, Ju-Ho
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.82-84
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    • 2005
  • Fatigue assessment of welded structure is very sensitive to the method of local stress determination. Normally, hot spot stress which is surface stress extracted from 0.5t, 1.5t away from weld toe is widely used to obtain local stress. However, this method has a lot of limitation in the evaluation of fatigue strength. Therefore, mesh has to comply with strict requirements since stress extracted from this method strongly rely on mesh size and element types. And that method does not cover the stress gradient through thickness direction since only surface stress is considered. Recently, new method to obtain local stress is proposed, which is structural stress. This method has an advantage, which is mesh intransitiveness and covering the effect of both bending and axial stress in local area. In this paper, fatigue test data for various welded joints was analyzed to review the reliability of structural stress. As a result, it is verified that S-N curve using structural stress guaranteed single master curve for various joint type and testing condition.

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T-joint Laser Welding of Circular and Square Pipes Using the Vision Tracking System (용접선 추적 비전장치를 이용한 원형-사각 파이프의 T형 조인트 레이저용접)

  • Son, Yeong-Il;Park, Gi-Yeong;Lee, Gyeong-Don
    • Laser Solutions
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    • v.12 no.1
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    • pp.19-24
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    • 2009
  • Because of its fast and precise welding performance, laser welding is becoming a new excellent welding method. However, the precise focusing and robust seam tracking are required to apply laser welding to the practical fields. In order to laser weld a type of T joint like a circular pipe on a square pipe, which could be met in the three dimensional structure such as an aluminum space frame, a visual sensor system was developed for automation of focusing and seam tracking. The developed sensor system consists of a digital CCD camera, a structured laser, and a vision processor. It is moved and positioned by a 2-axis motorized stage, which is attached to a 6 axis robot manipulator with a laser welding head. After stripe-type structured laser illuminates a target surface, images are captured through the digital CCD camera. From the image, seam error and defocusing error are calculated using image processing algorithms which includes efficient techniques handling continuously changed image patterns. These errors are corrected by the stage off-line during welding or teaching. Laser welding of a circular pipe on a square pipe was successful with the vision tracking system by reducing the path positioning and de focusing errors due to the robot teaching or a geometrical variation of specimens and jig holding.

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