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OPTIMAL PROCESSING AND SYSTEM MANUFACTURING OF A LASER WELDED TUBE FOR AN AUTOMOBILE BUMPER BEAM

  • Suh, J.;Lee, J.H.;Kang, H.S.;Park, K.T.;Kim, J.S.;Lee, M.Y.;Jung, B.H.
    • International Journal of Automotive Technology
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    • v.7 no.2
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    • pp.209-216
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    • 2006
  • A study has been conducted for an optimal processing and an apparatus for manufacturing a laser welded tube for one-body formed bumper beam. The tube dimensions used in calculation were the thickness of 1.4 mm, the diameter of 105.4 mm and the length of 2000 mm. The tube was formed of a cold rolled high strength steel plate(tensile strength of 600 MPa). The two-roll bending method was the optimal tube forming process in comparison with the UO-bending method, the bending method on the press brake, the multi-step continuous roll-forming method and the 3-roll bending method. Monitoring of the welding quality was conducted and the seam tracking along the butt-joint lengthwise to the tube axis was also examined. The longitudinal butt-joint was welded by using a $CO_2$ laser welding machine equipped with a seam tracker and a plasma sensor. The $CO_2$ laser tube welding machine could be used for precise seam tracking and real-time monitoring of the welding quality. As a result, the developed laser welded tube could be used for a one-body formed automobile bumper beam.

High Sensitivity Micro-fabricated Fluxgate Sensor with a Racetrack Shaped Magnetic Core

  • Choi, Won-Youl;Kim, So-Jung
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.3
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    • pp.110-114
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    • 2005
  • We present a micro fluxgate magnetic sensor having solenoid coils and racetrack shaped magnetic core, which was designed to decrease the .operating power and magnetic flux leakage. Electroplated copper coils of $6\;{\mu}m$ thickness and the core of $3\;{\mu}m$ thickness were separated by benzocyclobutane (BCB) having a high insulation and good planarization characters. Permalloy $(Ni_{0.8}Fe_{0.2})$ as a magnetic core was also electroplated under 2000 gauss to induce the magnetic anisotropy. The core had the high DC effective permeability of $\~1,300$ and coercive field of $\~0.1$ Oe. The fabricated fluxgate sensor had the very small actual size of $3.0\times1.7\;mm^2$. The fluxgate sensor with a racetrack shaped core had the high sensitivity .of $\~350$ V/T at excitation condition of 3 $V_{P-P}$ and 2 MHz square wave. When two fluxgates were perpendicularly aligned in terrestrial field, their two-axis output signals were very useful to commercialize an electronic azimuth compass for the portable navigation system.

Electrophoretic Deposition Technique by Vertical Lateral Assisted Field (측면수직보조전계에 의한 전기영동전착 기술)

  • Soh, Dae-Wha;Jeon, Yong-Woo;Park, Jeung-Cheul;Fan, Zhanguo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05b
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    • pp.82-85
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    • 2003
  • This dissertation describes an optimization method for fabricating thick films with superconducting YBCO powders by electrophoresis technique. The lateral alternating applied voltage caused to shake the superconducting powder vertically to the deposition field during the process of the oriented deposition so that it was deposited along the c-axis on the silver tape with shaky-aligned EPD. As the result, the optimized thin film fabrication method was obtained to get more dense and uniform surface morphology as well as the improved critical current density. For commercial utilization and efficiency, in this dissertation, alternating voltage of 25-120 V/cm in frequency of 60Hz was proposed to apply it as a subsidiary source for shaky-flow deposition so that the fabricated thin film showed uniform surface morphology with less voids and cracks and $T_{c.zero}$ of 90 K and the critical current density of $3419A/cm^2$.

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Growth of $MgTiO_3 $ Single Crystals by the Floating Zone Method (F.Z,법에 의한 Mg $TiO_3 $단결정 육성)

  • Jang, Yeong-Nam;Kim, Mun-Yeong;Bae, In-Guk
    • Korean Journal of Crystallography
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    • v.1 no.1
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    • pp.29-34
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    • 1990
  • Single crystals of the peritectic compound MgTiO3 up to 8 m diameter and 100mm long along the [1010] axis. were yon by the travelling solvent floating zone technique using a halogen lamp image furnace. The grown single crystal. which shows a solid solution range at high temperature, exsolves TiO2 component if it is annealed very slowly to room termperature. Grown boules were black but become translucent with pinkish brown color after tempering at 1100 t for 8-10 hours in oxygen atmosphere and showed distint chatoyancy along the (0001) plane. The grown crystal can be used as a new modified cat's eye gemstone. The optimum conditions were as follows ;Sintering temperature of the charge rod, 1300℃ the growth rate, 2-2.5mmh and the composition of the charge rod in molar ratio. MgO : TiO2 : 1:1.05.

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Development of Monolith Type Driving Pulley of Power Steering Hydraulic Pump (파워스티어링용 유압펌프의 일체형 풀리 개발)

  • Lee, C.T.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.4
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    • pp.9-14
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    • 2010
  • Most power steering systems work by using a hydraulic system to turn the vehicle's wheels. The pressure is usually provided by a hydraulic pump driven by the vehicle's engine. A double-acting hydraulic cylinder applies a force to the steering gear, which in turn applies a torque to the steering axis of the road wheels. The flow to the cylinder is controlled by valves operated by the steering wheel ; the more torque the driver applies to the steering wheel and the shaft it is attached to, the more fluid the valves allow through to the cylinder, and so the more force is applied to steer the wheels in the appropriate direction. Since the pumps employed are of the positive displacement type, the flow rate they deliver is directly proportional to the speed of the engine. And for a long time, the type of hydraulic pump pulley was boss welding type. But recently, monolith type driving pulley is widely used. Therefore in this paper we studied the safety of monolith type driving pulley to the extracting force and endurance by FEM analysis and experiments.

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Design of an Electromagnetically-driven Micromirror Through the Coupled Physics Analyses (복합장 해석에 의한 전자력 구동방식의 마이크로미러 설계)

  • Han, Seung-Oh;Kim, Byoung-Min;Pak, Jung-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.2
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    • pp.380-384
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    • 2010
  • A micromirror for a laser display system actuated by the electromagnetic force induced by the surface coil and the permanent magnet was designed and analyzed through the coupled physics analyses incorporating the electromagnetics, mechanics, and electrothermal analysis because the mechanical rotation of the micromirror is driven by the electromagnetic driving force. The proposed micromirror has two torsion beams to sustain the mirror plate which has surface coils on the top and the two permanent magnets exists on both sides of the micromirror for an external magnetic field source. The designed micromirror has the resonant frequency of 3.82kHz. When the magnetic field of the permanent magnet is 0.4T, the coil has 4 turns, and the current density of coil is 3.6A/$mm^2$, the estimated z axis displacement of the mirror plate edge is 0.23mm which corresponds to the rotation angle of $14.2^{\circ}$. When considering the joule heating in the current-carrying coil, the maximum temperature of the mirror plate is obtained as 300.045K, which induces the negligible changes in the rotation angle and the resistance of the coil.

Properties of $YBa_2{Cu_3}O_{7-X}$ superconducting thin films prepared by visible light pulsed laser (기사광선 펄스 레이저에 의해 제작된 $YBa_2{Cu_3}O_{7-X}$초전도체 박막의 특성)

  • 신현용
    • Electrical & Electronic Materials
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    • v.7 no.4
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    • pp.289-293
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    • 1994
  • Thin films of YB $a_{2}$C $u_{3}$$O_{7-x}$ supercondYB $a_{2}$C $u_{3}$$O_{7-x}$uctor were prepared on (100) SrTi $O_{3}$ substrates by pulsed laser deposition using visible light laser. Q-switched Nd:YAG(532 nm, 30 ns) pulsed laser was used for deposition. The effects of substrate temperature and oxygen pressure during deposition on films were studied. Critical current density of 2.93*10$^{6}$ A/c $m^{2}$ at 77K and Tc(zero)=91.7K were obtained from the film prepared with Tsub=745.deg. C and $P_{02}$=200 mTorr. XRD analysis showed that the grown film has c-axis normal orientation to the substrate surface and has single phase. Surface morphology of the film has been improved by interfering the plume ejected from YB $a_{2}$C $u_{3}$$O_{7-x}$ target.arget.t.

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Numerical model for bolted T-stubs with two bolt rows

  • Daidie, Alain;Chakhari, Jamel;Zghal, Ali
    • Structural Engineering and Mechanics
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    • v.26 no.3
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    • pp.343-361
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    • 2007
  • This article presents a numerical tool for dimensioning two-threaded fasteners connecting prismatic parts subjected to fatigue tension loads that are coplanar with the screw axis. A simplified numerical model is developed from unidirectional finite elements, modeling the connected parts and screws with bent elements and the elastic contact layer between the parts with springs. An algorithm updating the contact stiffness matrix, calculating forces and displacements at each node of the structure and thus normal stresses in the screws in both static and fatigue is further developed using C language. An experimental study is also conducted in parallel with the numerical approach to validate the developed model assumptions, the numerical model and the 3D finite element results. Since stiffness values for the compressive zones in the parts are analytically difficult to determine, a statistical software method is used, from which a tuning factor is derived for identifying these stiffness values. The method is also applied to set out the influence of each parameter on the fatigue behaviour of each screw. Finally, the developed model will be used to establish a new, sophisticated, fast and accurate tool for dimensioning bolted mechanical structures.

Experimental study on seismic performance of concrete filled tubular square column-to-beam connections with combined cross diaphragm

  • Choi, Sung-Mo;Yun, Yeo-Sang;Kim, Jin-Ho
    • Steel and Composite Structures
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    • v.6 no.4
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    • pp.303-317
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    • 2006
  • The connection with combined cross diaphragm is developed for the connection of square CFT column and steel beam and proposed to be used for the frame with asymmetric span length. The structural characteristics of this connection lie in the penetration of the beam flange in the direction of major axis through the column for the smooth flow of stress. The purpose of this study is to analyze the dynamic behavior and stress flow of suggested connection and to evaluate the resistance to shock of connection. Four T-type CFT column-to-beam specimens; two with combined cross diaphragm and the others with interior and through diaphragms, the existing connection types, were made for cyclic load test guided by the load program of ANSI/AISC SSPEC 2002. The results show that the proposed connection is more efficient than existing ones in terms of strength, stress flow and energy absorption and satisfies the seismic performance required in the region of weak/moderate earthquakes.

A Study on the Heat Transport Limitations of a PFC(FC-72) Two-Phase Closed Thermosyphon for Cooling Power Semiconductors (전력변환 반도체 냉각용 PFC(FC-72) 밀폐형 2상 열사이폰의 열전달 한계에 관한 연구)

  • 박용주;홍성은;김철주
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.9
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    • pp.725-733
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    • 2002
  • In this study, the heat transport limitations of a two-phase closed thermosyphon were investigated. For the test, a two-phase closed thermosyphon ($L_t/: 600 mm,\;L_e:105mm,\;L_a:75mm,\;L_c:420mm,\;D_o:22.2mm,$ container: copper (inner grooved surface), working fluid: PFC ($C_6F_14$) was fabricated with a reservoir that can change the fill charge ratio. The following was imposed as the factors on the heat transport limitations of a two-phase closed thermosyphon. 1) Fill charge ratio of the working fluid. 2) Tilt angle of the longitudinal axis. From tile experimental data, some results were obtained as follows. When the fill charge ratio was relatively small ($\psi$20%), the heat transport limitation occurred about 100W by dry-out limitation. However over 40%, it shelved nearly constant value (500 W) by flooding limitation. The heat transport limitation according to the tilt angle increased smoothly until the tilt angle was $60^{\circ}$,/TEX>, after then decreased slowly.