• Journal of Welding and Joining
• /
• 제28권4호
• /
• pp.81-86
• /
• 2010

In resistance spot welding, regardless of the optimal condition, bad weld quality was still produced due to complicated manufacturing processes such as electrode wear, misalignment between the electrode and workpiece, poor part fit-up, and etc.. Therefore, the goal of this study was to measure the process signal which contains weld quality information, and to develop the process fault monitoring system. Welding force signal obtained through variety experimental conditions was analyzed and divided into three categories: good, shunt, and poor fit-up group. And then a monitoring algorithm made up of an artificial neural network that could estimate the process fault of each different category based on pattern was developed.

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2008년도 춘계학술발표대회 개요집
• /
• pp.49-49
• /
• 2008

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2005년도 춘계학술발표대회 개요집
• /
• pp.63-65
• /
• 2005

Because of simple principal and low cost, resistance spot welding has been used a lot for joining the sheet metal in automotive manufacturing process. Welding current, welding time, and force are the most important variables in resistance spot wording. Air guns have hem still used widely. The requirement of synchronizing between robot and weld-gun has become bigger as the field has been automated. The number of servo-gun in the field is trending upward because there're advantages as like to synchronize with robot and to control the stroke path and force by programming on servo-gun system. But no cleared force control method is suggested on servo-gun system until now. In this study, we proved the feedback current of the servo-motor can be used to an excellent force measuring sensor and the force is controlled by the feedback current. And we also detected force lowering during welding cycle on the servo-gun system and solved by compensated force control.

• 전력전자학회논문지
• /
• 제7권4호
• /
• pp.384-394
• /
• 2002

본 논문은 기존의 정전력 제어 대신에 용접품질을 향상시키기 위해 새로운 제어기법을 제안하였다. 제안된 방식을 구현하기 위해 미분기하학 이론을 근거로 한 비선형 피드백 선형화 기법을 이용하여 스폿용접 시스템을 선형시스템으로 한 후 진화전략을 이용하여 PI제어기의 최적 이득을 얻는다. 진화전략은 제어파라미터 최적화 문제를 풀기 위한 방법으로 자연진화의 원리를 모방한 알고리즘이다. 시뮬레이션과 실험결과는 진화전략에 의한 가변전력 제어의 성능이 기존의 제어방법보다 훨씬 더 우수하다는 것을 보여준다.

• Journal of Advanced Marine Engineering and Technology
• /
• 제12권1호
• /
• pp.37-45
• /
• 1988

A calculating method of transient temperature distribution due to spot welding of thin plates is studied in this paper. Considering the contact stress between upper and lower plate and temperature-dependence of specific resistance and elastic limit of base metal, the model of calorific density of heat source was decided. Using 2-dimensional polar coordinates system, the governing equation of heat transfer was developed. The thermal cycles of various points were recorded using C-A thermocouples during spot welding procedure for mild steel plates of 1mm thickness, and those results were compared with the results of calculations presented in this paper.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 1997년도 하계학술대회 논문집 B
• /
• pp.406-408
• /
• 1997

This paper presents the new method of a nondestructive spot welding state inspection system using neural networks. The learning process of neural networks makes the inspection system to adapt the variable welding parameters. The inspecting process is working with on-line real-time after off-line learning process. This neural network based inspection system shows reliable results through the field test for variations of applied voltages, currents, and contact area of the welding electrode.

• 한국공작기계학회논문집
• /
• 제17권4호
• /
• pp.119-125
• /
• 2008

A new type of swivel unit is suggested in order to complement weak points of the existing. This new type of Swivel unit is developed by adopting a spring type cable which has elasticity and restoring force. To minimize the troubles in the process of manufacturing during operating the new type system, strength analysis and the check of interference between parts are accomplished with CATIA. The check of rotating performance is also carried out to determine the diameter and length of spring type cable by SimDesigner motion analysis. Swivel unit used in the robot spot welding is developed with spring type cable and its usefulness in the industrial field is verified through experiments. This system has been registered for patent.

• 동력기계공학회지
• /
• 제19권2호
• /
• pp.70-77
• /
• 2015

Nowadays, car manufacturers applied many high strength steels such AHSS or UHSS to car bodies for weight lightening. Therefore, a variety of applied steel sheet to car bodies increased and the needs of simulation to evaluate weldability also increased in order to reduce the cost and time. In this study, resistance spot welding simulations for DP 780 Steel with 1.0 and 1.4 mm thickness were conducted with respect to lobe curve. 2 regression models to estimate tensile shear strength were suggested and they were second order polynomial regression model and optimized second order regression model. The performance of these models was evaluated in terms of the coefficient of determinant and average error rate.

• 전력전자학회:학술대회논문집
• /
• 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
• /
• pp.117-120
• /
• 2001

Resistance spot welding is widely employed in a manufacturing process. In recent years, the requirement for more sophisticated quality control procedures has been in the mass production industries. The requirements for high productivity and good welding qualities have lead to the development of more widely available microprocessor or computer based control. In this study, the inverter-type power source and welding servo gun are developed.

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2003년도 추계학술발표대회 개요집
• /
• pp.132-134
• /
• 2003