• Title/Summary/Keyword: System accuracy

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Measuring of Circular Motion Accuracy of NC Lathe using Linear Scales (리니어스케일을 이용한 NC 선반의 원 운동정도 측정)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1144-1149
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    • 2003
  • It is very important to measure circular motion accuracy of NC lathes it affects accuracy, performance, interchange ability and quality of machine parts machined by the NC lathes in industries. So, in this study, measuring units system to measure circular motion accuracy two axes circular motion accuracy of NC lathes was composed of two optical linear scales installed on the z and x-axes of work coordinate system on NC lathe and a computer inserted with PC counter card enables to obtain measuring data. Here, ATC(Automatic Tool Changer) and moving part of linear scales are fixed with magnet bases in order to measure circular motion accuracy of the ATC of NC lathe. And next, computer software was developed in order to measure the circular motion accuracy of NC lathe under resolution of 0.1 $\mu\textrm{m}$ using two linear scales, and also computer softwares were developed so that measuring data could be modeled on plots and be analyzed numerically,

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A study on the Robust Control Cain Selection Scheme of a High-Speed/High-Accuracy position Control System using Taguchi Method (다꾸지 방법을 이용한 고속/정밀 위치제어시스템의 강인한 제어게인 선정에 관한 연구)

  • 신호준;채호철;윤석찬;장진희;한창수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.521-527
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    • 2002
  • This paper presents a dynamic modeling and a robust PID controller design process for the wire bonder head assembly. For the modeling elements, the system is divided into electrical system, magnetic system, and mechanical system. Each system is modeled by using the bond graph method. The PID controller is used for high speed/high accuracy position control of the wire bonder assembly. The Taguchi method is used to evaluate the more robust PID gain combinations than conventional one. This study makes use of an L18 array with three parameters varied on three levels. Computer simulations and experimental results show that the designed PID controller provides more improved signal to noise ratio and reduced sensitivity than the conventional PID controller.

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Technology Trend on Innovation of Control System by IT-fusion and Implementation of Nano-level Accuracy for Nano Control Systems (제어 시스템의 IT 융합을 통한 성능 향상과 나노 정밀도 구현 기술 동향)

  • Kim C.B.;Kim K.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.240-245
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    • 2005
  • In order to implement nano-level accuracy of precision equipments, a nano control system is one of the key components. The control system consists of a controller, actuators and sensors having nano-level resolution. In this paper, application area and technical trend on the nano control system are introduced. Some required techniques for realizing nano-level resolution of a controller or actuator are presented. Technical innovation of a control system by IT-fusion and its effect are also described. Finally, domestic research activities for development of the IT-based nano control system are introduced.

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A Study of Measuring Forecasting Accuracy Under Rromotion System (인위적인 수요창출 하에서 서비스부품의 수요예측의 정확도)

  • Rhee, Young
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.3
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    • pp.10-21
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    • 2010
  • Promotion system can be used as strategical management weapon to enhance the sales power. Planned order system has some similarities with promotion system to create purchasing power and to supply the service parts with low price on purpose. The only difference is whether it is prearranged event or not. The effectiveness of forecasting has increased with normal state of ordering process. However, the accuracy of forecasting has diminished with irregular state of ordering, such as demand occurrences by unexpected climate change or intended planned order by the company. A planned order system is examined through the process of computing the effectiveness on the basis of forecasting in this paper. And it is suggested that how to increase the accuracy of forecasting capability under the planned order system.

Modeling and Measurement of Geometric Errors for Machining Center using On-Machine Measurement System (기상계측 시스템을 이용한 머시닝센터의 기하오차 모델링 및 오차측정)

  • Lee, Jae-Jong;Yang, Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.201-210
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    • 1999
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. Therefore, a key requirement for improving te machining accuracy and product quality is to reduce the geometric and thermal errors of machine tools. This study models geometric error for error analysis and develops on-machine measurement system by which the volumetric erors are measured. The geometric error is modeled using form shaping function(FSF) which is defined as the mathematical relationship between form shaping motion of machine tool and machined surface. The constant terms included in the error model are found from the measurement results of on-machine measurement system. The developed on-machine measurement system consists of the spherical ball artifact (SBA), the touch probe unit with a star type stylus, the thermal data logger and the personal computer. Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of ${\pm}2{\mu}m$ in X, Y and Z directions.

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Accuracy Simulation of the Precision Linear Motion Systems (직선운동 시스템의 정밀도 시뮬레이션 기술)

  • Oh, Jeong-Seok;Khim, Gyung-Ho;Park, Chun-Hong;Chung, Sung-Jong;Lee, Sun-Kyu;Kim, Su-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.275-284
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    • 2011
  • The accuracy simulation technology of linear motion system is introduced in this paper. Motion errors and positioning errors are simulated using informations on the design parameters of elements of linear motion system. 5 Degree-of-freedom motion error analysis algorithm utilizing the transfer function method and positioning error analysis algorithm which are main frame of accuracy simulation are introduced. Simulated motion errors are compared with experimental results for verifying the effectiveness. Then, using the proposed algorithms, simulation is performed to investigate the effects of ballscrew and linear motor on the motion errors. Finally, the influence of feedback sensor position on the positioning error is also discussed.

Research on a Method for the Optical Measurement of the Rifling Angle of Artillery Based on Angle Error Correction

  • Zhang, Ye;Zheng, Yang
    • Current Optics and Photonics
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    • v.4 no.6
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    • pp.500-508
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    • 2020
  • The rifling angle of artillery is an important parameter, and its determination plays a key role in the stability, hit rate, accuracy and service life of artillery. In this study, we propose an optical measurement method for the rifling angle based on angle error correction. The method is based on the principle of geometrical optics imaging, where the rifling on the inner wall of the artillery barrel is imaged on a CCD camera target surface by an optical system. When the measurement system moves in the barrel, the rifling image rotates accordingly. According to the relationship between the rotation angle of the rifling image and the travel distance of the measurement system, different types of rifling equations are established. Solving equations of the rifling angle are deduced according to the definition of the rifling angle. Furthermore, we added an angle error correction function to the method that is based on the theory of dynamic optics. This function can measure and correct the angle error caused by the posture change of the measurement system. Thus, the rifling angle measurement accuracy is effectively improved. Finally, we simulated and analyzed the influence of parameter changes of the measurement system on rifling angle measurement accuracy. The simulation results show that the rifling angle measurement method has high measurement accuracy, and the method can be applied to different types of rifling angle measurements. The method provides the theoretical basis for the development of a high-precision rifling measurement system in the future.

Accuracy Enhancement of Dynamic Spectroscopic Polarimetry (일체형 분광편광간섭모듈 기반 분광타원편광계의 정확도 향상)

  • Gukhyeon Hwang;Junbo Shim;Inho Choi;Sukhyun Choi;Saeid Kheiryzadehkhanghah;Daesuk Kim
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.3
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    • pp.90-95
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    • 2023
  • We describe an optimal alignment method for improving accuracy of dynamic spectroscopic polarimeter based on monolithic polarizing interferometer. The dynamic spectroscopic polarimeter enables real-time measurements of spectral ellipsometric parameters by using a spectral carrier frequency concept. However, the non-polarizing beam splitter used in the monolithic polarizing interferometer cannot maintain the polarization state perfectly due to phase retardation caused by optical anisotropic characteristics of the non-polarizing beam splitter, resulting in degraded measurement accuracy. The effect of the beam splitter can be minimized through optimal alignment of the polarizers used in the polarizing interferometer and the analyzer. We demonstrate how much the proposed alignment method can enhance the measurement accuracy by comparing with previous alignment approach.

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Influence Analysis of Sampling Points on Accuracy of Storage Reliability Estimation for One-shot Systems (원샷 시스템의 저장 신뢰성 추정 정확성에 대한 샘플링 시점의 영향 분석)

  • Chung, Yong H.;Oh, Bong S.;Lee, Hong C.;Park, Hee N.;Jang, Joong S.;Park, Sang C.
    • Journal of Applied Reliability
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    • v.16 no.1
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    • pp.32-40
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    • 2016
  • Purpose: The purpose of this study is to analyze the effect of sampling points on accuracy of storage reliability estimation for one-shot systems by assuming a weibull distribution as a storage reliability distribution. Also propose method for determining of sampling points for increase the accuracy of reliability estimation. Methods: Weibull distribution was divided into three sections for confirming the possible to estimate the parameters of the weibull distribution only some section's sample. Generate quantal response data for failure data. And performed parameter estimation with quantal response data. Results: If reduce sample point interval of 1 section, increase the accuracy of reliability estimation although sampling only section 1. Even reduce total number of sampling point, reducing sampling time interval of the 1 zone improve the accuracy of reliability estimation. Conclusion: Method to increase the accuracy of reliability estimation is increasing number of sampling and the sampling points. But apply this method to One-shot system is difficult because test cost of one-shot system is expensive. So propose method of accuracy of storage reliability estimation of one-shot system by adjustment of the sampling point. And by dividing the section it could reduce the total sampling point.

Development of a Korean Red-Ginseng’s Shape Sorting System Using Image Processing (영상처리를 이용한 홍삼의 외형선별 시스템 개발)

  • 장요한;장동일;방승훈
    • Journal of Biosystems Engineering
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    • v.26 no.3
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    • pp.279-286
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    • 2001
  • The purpose of this study were to organize a sorting system, to develop an algorithm of image processing for the shape sorting, and to finally develop a scientific and objective shape sorting system of Korean Red-Ginseng for mechanization of the shape sorting. The results of this study are followed. 1. The shape sorting system of Korean Red-Ginseng consists of a control computer, a color CCD camera(WV-CP4110) for image processing, an image processing board(DT3153), and an image acquisition unit. 2. Many image processing skill, such as sliding, stretching, threshold, binary and D$\sub$t/ were used to analyze the shape sorting factors of Korean Red-ginseng. 3. The sorting accuracy of the shape sorting system for the Korean Red-Ginseng was 74.7%. It is 21.1% lower than that of human inspector. Although the system has low accuracy, using more cameras may improve its sorting accuracy.

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