• Title/Summary/Keyword: Swash-Type

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Analysis of Performance Characteristics of Swash-Plate-Type Hydraulic Piston Motor (사판식 유압 피스톤모터의 성능특성 분석)

  • Lee, Yong-Bum;Kim, Kwang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1441-1446
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    • 2012
  • An axial-piston-type hydraulic motor involves friction and leakage losses at the sliding parts, contact loss at the mechanism assembly parts, volumetric loss caused by the pressure drop, housing oil churning loss and compressibility from the hydraulic oil pipe resistance, etc. the friction and volumetric loss at the hydrostatic bearing between the piston shoe and the swash plate rotating at high speed and having an oil film gap of 8-15 ${\mu}m$ strongly affects the total efficiency of the hydraulic motor. In this study, a variable swash-plate-type hydraulic piston motor operating under a maximum pressure of 35 MPa, maximum speed of 2,500 rpm, and displacement of 320 cc/rev is tested to verify the optimal ratio of the hydrostatic bearing which is closely related to the hydraulic motor performance.

Wear and Friction Behavior on the Surface of Swash Plate of Compressor for Air Condition System of Automobile (자동차 에어컨용 압축기 사판의 표면 형태에 따른 마찰 마모 거동)

  • Kwon, Yun-Ki;Lee, Geon-Ho;Lee, Ki-Chun
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.88-94
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    • 2011
  • The tribological characteristics of the swash plate surface of a compressor which is for automobile were investigated. For surface treatments, PTFE and $MoS_2$ are used as a solid lubricant, together with copper alloy. Test condition is set considering actual driving condition. Wear testing is conducted using pin on disk type tester, and the coefficient of friction and the temperature on friction surface are measured. Also, to determine the wear patterns, cross-section of friction surface is analyzed by SEM(scanning electrode microscope). The $MoS_2$, both at dry and lubricated conditions, friction surface and the coefficient of friction maintained rather stable results. But, the PTFE, at oil less condition, sample resulted in rather unstable condition. In case of copper alloy, quite higher friction coefficients(higher than 0.1) were obtained at dry condition. At the temperature of $125^{\circ}C$, seizure has occurred.

A Study on the Structural Analysis and Design Verification of Variable Swash Plate Piston Pump Case for Wheeled Armored Vehicle (차륜형 장갑차용 가변형 사판식 피스톤 펌프 케이스의 구조해석 및 설계검증에 관한 연구)

  • Choi, Seong Woong;Kim, Yong Seok;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.43-50
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    • 2019
  • The objective of this study was to reverse engineer a swash plate type piston pump mounted on a wheeled armored vehicle and to analyze the structure of the pump case. From the analysis, the weak parts were identified and corrected in the final design. Each element corresponding to the piston pump case was analyzed. The analytical method was given static boundary conditions, load conditions and confirmed displacement, strain, stress, and safety factor. Plastic deformation and damage were also confirmed and the component elements redesigned through structural analysis Structural analysis and vibration analysis were carried out for the components of the piston pump case. The piston pump model was finally modified by structural analysis and vibration analysis results for each component assembly, and a prototype was designed. Durability test and environmental test were carried out and the test results satisfied all of the requirements. Therefore, the analytical method presented in this study can be utilized as a methodology for element component design in the development of various piston pumps.

Multi-function Control of Hydraulic Variable Displacement Pump with EPPR Valve (전자비례감압밸브를 이용한 가변용량형 유압펌프의 다기능 제어)

  • Jung, Dong-Soo;Kim, Hyong-Eui;Kang, E-Sok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.160-170
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    • 2006
  • If hydraulic pump controlled by mechanical type regulator has more than one control function, the construction of regulator will be very complicated and control performance falls drastically. It is difficult to have more than one control function for hydraulic pump controlled by electronic type hydraulic valve due to the inconsistency of controllers. This paper proposes a multi-function control technique which controls continuously flow, pressure and power by using EPPR(Electronic Proportional Pressure Reducing) valve in swash plate type axial piston pump. Nonlinear mathematical model is developed from the continuity equation for the pressurized control volume and the torque balance for the swash plate motion. To simplify the model we make the linear state equation by differentiating the nonlinear model. A reaction spring is installed in servo cylinder to secure the stability of the control system. We analyze the stability and disturbance by using the state variable model. Finally, we review the control performances of flow, pressure and power by tests using PID controller.

Hybrid control of the swash plate-type variable displacement hydraulic piston pump for an EHA (EHA용 가변용적형 사판식 유압 피스톤 펌프의 하이브리드 제어)

  • Kwon, Yong-Cheol;Hong, Yeh-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.291-298
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    • 2013
  • In this paper a new hybrid-type control system is proposed which reduces the pump speed of an electro-hydraulic actuator consisting of a pressure-compensated variable displacement piston pump and a valve-controlled hydraulic cylinder, whenever the flow rate demand is low. In order to avoid interfering with the pressure regulator which also has an effect on swash plate angle, the pump speed is changed in proportion to the mean value of the speed component of position commands. Additionally a pressure switch is employed to prevent the system pressure from getting lower than a reference value. Based on computer simulation & experimental results, it is shown that the hybrid control can save the idling power up to 44% at a stand-by mode by reducing the pump speed from 1,800 rpm to 600 rpm without affecting the dynamic response of the electro-hydraulic actuator.

A Study on the Hydrostatic Test of Slipper Pad for Hydraulic Piston Motor (유압 피스톤모터용 Slipper Pad의 정압시험에 관한 연구)

  • 함영복;김광영;김형의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.645-649
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    • 1997
  • In case of swash plate type axial piston hydraulic motor, hydrostatic bearing used to achieve the lubrication effect on the mechanical sliding contact areas between the following parirs ; sliooer-pad and swash plate,piston and cylinder bore,valve plate and cylinder block, etc. This study discussed the basic charateristic for the hydrostatic slipper-pad bearings with the capillary or orifice restrictor under static load condition. And, we also development of hydrostatic bearing tester for hydrostatic balancing test of pistion & slipper-pad assembly, and some experimental data on supply pressure step responce are reported.

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Simulation on Characteristics of Constant Power Regulator Systems in Variable Displacement Axial Piston Pump (사판식 가변 용량형 액셜 피스톤 펌프의 일정출력 레귤레이터 특성 시뮬레이션)

  • Lee, J.M.;Park, S.H.;Park, Y.H.;Lee, H.H.
    • Journal of Power System Engineering
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    • v.15 no.2
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    • pp.5-12
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    • 2011
  • In this study, modeling and numerical simulations has been performed to investigate performance characteristics of constant power regulator system for swash plate type axial piston pump. The commercial numerical simulation software, AMESim was applied for analyzing the dynamic behavior of constant power regulator system of swash plate axial piston pump. The validity of simulation model of constant power regulator system is verified by comparing simulation results with experiments. Also, the behavior of main components of constant power regulator system such as spool, sleeve and counterbalance piston is investigated using the results of computer simulation.

Conceptual design of an expander for waste heat recovery of an automobile exhaust gas (자동차 배기가스 폐열 회수용 팽창기 개념설계)

  • Kim, Hyun-Jae;Kim, You-Chan;Kim, Hyun-Jin
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.237-242
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    • 2009
  • A steam Rankine cycle was considered to recover waste heat from the exhaust gas of an automobile. Conceptual design of a swash plate type expander was practiced to convert steam heat to shaft power. With the steam pressure and temperature of 35 bar and $300^{\circ}C$ at the expander inlet, respectively, the expander was estimated to produce the shaft power output of about 1.93 kW from the exhaust gas waste heat of 20 kW. The expander output increased linearly accordingly to the amount of exhaust gas waste heat in the range of from 10-40 kW, and the Rankine cycle efficiency was more or less constant at about 9.6% regardless of the waste heat amount.

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