• Title/Summary/Keyword: Surfacing

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Characteristics of High Temperature Fatigue for welding material by Plasma Transferred Arc Weld (플라즈마 분말 용접재의 고온피로특성)

  • Choi, Seong-Dae;Cheong, Seon-Hwan;Kweon, Hyun-Kyu;Kim, Gi-Man;Kim, Jam-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.92-97
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    • 2007
  • The overlay welding the automobile where the durability is demanded, it is used in the vessel engine valve, plant valve and pump parts. Cause of damage public opinion one what is thought is the fatigue load due to the opening and shutting operation right time repetition of the engine valve. The damage cause of the engine valve or explanation of destruction mechanism is very difficult. The research which it sees to make clear a overlay welding of Co-alloy by Plasma Transferred Arc Weld Surfacing Process reconsideration fatigue crack initiation and fatigue crack growth mechanism at high temperature.

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Surfacing Process of Pulsed Nd:YAG laser by using Multiple mesh and Pulse Superposition Technique (다단메쉬 및 펄스중첩법을 적용한 펄스형 Nd:YAG의 Surfacing Process)

  • Joung, J.H.;Hong, J.H.;Kim, D.H.;Kim, H.J.;Cho, J.S.
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.373-375
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    • 1997
  • In this study, we designed multiple mesh circuit consisting of 3-6 meshes and pulse superposition one consisting of a 3 mesh, and fabricated the electrical power supply and the single elliptical resonator. We developed the two pulse superposition technique forming the step pulse shapes of pulsed Nd:YAG laser with single shot multivibrator and 2 SCRs. Laser beam generated by multiple mesh circuit and superposition one respectively irradiated target surface to analyze process state of surface with spark and vapor. And it was obtained experimental results that all superposition meshes had common points which the best efficiency was obtained at delay time 0[${\mu}s$], followed by, no superposition and obtained at delay time 250[${\mu}s$].

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Modeling of Various Tool Influence Functions in Computer Controlled Optical Surfacing (컴퓨터 제어를 통한 광학 가공에서의 다양한 툴 영향 함수의 모델링)

  • Kim, Gi-Chul;Ghim, Young-Sik;Rhee, Hyug-Gyo;Kim, Hak-Sung;Yang, Ho-Soon;Lee, Yun-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.3
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    • pp.167-172
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    • 2016
  • The computer controlled optical surfacing (CCOS) technique provides superior fabrication performance for optical mirrors when compared to the conventional method, which relies heavily on the skill of the optician. The CCOS technique provides improvements in terms of mass production, low cost, and short polishing time, and are achieved by estimating and controlling the moving speed of the tool and toolpath through a numerical analysis of the tool influence function (TIF). Hence, the exact estimation of various TIFs is critical for high convergence rates and high form accuracy in the CCOS process. In this paper, we suggest a new model for TIFs, which can be applied for various tool shapes, different velocity distributions, and non-uniform tool pressure distributions. Our proposed TIFs were also verified by comparisons with experimental results. We anticipate that these new TIFs will have a major role in improving the form accuracy and shortening the polishing time by increasing the accuracy of the material removal rate.

The use of ferrocement in the construction of squat grain silos

  • Topcuoglu, Kivanc;Unal, Halil Baki
    • Computers and Concrete
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    • v.18 no.1
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    • pp.53-68
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    • 2016
  • In this study, an investigation is made from the statics and economic aspects of the possibility of using the composite material ferrocement on the surfaces of squat cylindrical grain silos. For this purpose, the geometry of two model silos, each of height 5 m and diameter 5 m and 12.5 m, was designed. Five different reinforced plates of 10 and 20 mm thickness were produced to research the most suitable ferrocement plates to be used on the surface of these silos. Most durable reinforcement type for covering the silo surface was determined by pressure and bending tests. Grade 30 and Grade 55 steel plates were also considered for use in covering steel-coated silos. In the statics analysis performed with SAP2000, the least plate thicknesses needed for silos surfaced with Grade 30 and Grade 55 steel were found to be 6.20 mm and 4.70 mm respectively for silos of diameter 5 m, and 6.70 mm and 5.00 mm for silos of diameter 12.5 m. In the economic analysis, it was found that 20 mm thick Type 4 (with a wire diameter of 0.30 mm and a mesh aperture of $2mm{\times}2mm$ square type) reinforced ferrocement surfacing material was 5.6-6.1 times more economical than Grade 30 steel surfacing material and 4.4-4.7 times more economical than using Grade 55 steel. These results show that ferrocement can be used in place of steel from the point of view both of statics and economy.

Development of Friction Surface Modification System and Evaluation to the Effect of Process Parameter (마찰 표면개질 시스템 개발 및 공정인자의 영향 평가)

  • Chun, Chang-Keun;Chang, Woong-Seong;Noh, Joong-Suk;Joung, Tae-Whee;Joh, Joong-Seon
    • Journal of Welding and Joining
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    • v.24 no.1
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    • pp.43-49
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    • 2006
  • This paper describes the friction surface modification which has been successfully developed with the friction stir welding recently There are several problems including just position control and backlash in conventional friction surface modification system. Therefore it has been developed the friction surface modification system which has been controlled precisely both position and force by driving hydraulic cylinder in this paper. The mechtrode rotation speed(N) and feeding speed(Vz), travel speed(Vx,y) are of critical importance for the width and thickness of the coating in friction surfacing process. But there is no theoretical method of determining interrelations between process parameters affect the coating width and thickness. As a result of DOE(design of experiment) with developed system, the coating thickness and width seemed to decrease according to increase the mechtrode rotation speed(N) and traveling speed(Vx,y), to decrease feeding speed(Vz) apparently. However as the result of regression analysis the main effect was only the mechtrode rotation speed in the coating thickness.

Trend of Laser Beam Welding Technology (고밀도 열원방식 레이저빔 용접의 연구동향)

  • Kim, H.T.;Kil, S.C.
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.481-484
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    • 2011
  • The increasing interest in the laser beam welding is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency laser beam welding technology. This paper covers recent research trends of the laser beam welding technology including the laser beam surfacing and laser beam cladding technology.

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Analysis of submerging characteristics and stability of the model submersible fish cage operated by buoyancy control (부력 제어식 가두리 모형의 부침 특성 및 안정성 해석)

  • Lee, Gun-Ho;Cha, Bong-Jin;Jeong, Seong-Jae
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.48 no.1
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    • pp.40-50
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    • 2012
  • This study aims to analyze the performance of a submersible fish cage which was designed for developing an economical cage system can be applied in korean aquaculture environment easily. To analyze the performance of the designed cage a model test was carried out. In the test, inclination changes of the upper frame and mooring tensions of model cage were measured during the submerging and surfacing motion in still water and wave condition (period: 2s, wave height: 0.1, 0.2, 0.3m). As a result, in the still water condition the model cage kept horizontal balance and inclination degree of the upper frame was about $1^{\circ}$. In the wave condition, the model cage showed bilateral symmetric up-and-down motion but the average inclination degree of the upper frame was about $0^{\circ}$. When the model cage reached at a depth of 1m, the up-and-down motion of the cage was decreased by 12% compared with that of at the surface (period 2s, height 0.3m). In the same wave condition, the maximum and average line tension under the bottom position were about 8% and 11% respectively compared with that of at surface.

An Optical Surfacing Technique of the Best-fitted Spherical Surface of the Large Optics Mirror with Ultra Precision Polishing Machine (대형 광학계 연마 장비에 의한 대구경 반사경의 최적 근사 구면 제조 방법에 관한 연구)

  • Song, Chang Kyu;Khim, Gyungho;Hwang, Jooho;Kim, Byung Sub;Park, Chun Hong;Lee, Hocheol
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.324-330
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    • 2013
  • This paper describes a novel method to surface large optics mirror with an extremely high hardness, which could replace the high cost of the repetitive off-line measurement steps and the large ultra-precision grinding machine with ultra-positioning control of 10 nm resolution. A lot of diamond pellet to be attached on the convex aluminum base consists of a grinding tool for the concave large mirror, and the tool was pressured down on the large mirror blank. The tool motion at an interval on the spiral path was controlled with each feed rate as the dwell time in the conventional computer-controlled polishing. The shape to be surfaced was measured directly by a touch probe on the machine without any separation of the mirror blank. Total 40 iterative steps of the surfacing and measurement could demonstrate the form error of RMS $7.8{\mu}m$, surface roughness of Ra $0.2{\mu}m$ for the mirror blank with diameter of 1 m and spherical radius of curvature of 5400 mm.