• 제목/요약/키워드: Surface-Strain Measurement

검색결과 169건 처리시간 0.033초

선형구배 응력장에서 표층의 잔류응력 측정에 관한 연구 (A Study on the Measurements of Sub-surface Residual Stress in the Field of Linear Stress Gradient)

  • 최병길;전상윤;이택순
    • 대한기계학회논문집
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    • 제16권9호
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    • pp.1632-1642
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    • 1992
  • 본 연구에서는 방전가공(electric disharge machining, EDM) 또는 공기연마 분사기(air-abrasive jet machine, AJM) 가공에 의하여 인장 시험편 또는 외팔보 시험 편에 구멍깊이를 증가시켜 가면서 구멍을 뚫었다. 여기에서 방저가공(EDM)을 채택한 것은 구멍깊이를 직접 계측하는 것이 가능하여 구멍깊이 측정 오차에 기인하는 잔류응 력 측정오차를 최소화 할 수 있기 때문이며, 공기연마 분사기를 채택한 것은 구멍을 뚫는 동안 가공응력을 유발시키지 않기 때문이었다. 위 인장 시험편 또는 외팔보 시 험편을 이용하여 균일한 응력장과 두께 방향으로 변하는 선형적 구배응력장을 구현하 고, 이 때 각각 구멍깊이가 다른 원통형 막힘 구멍으로 부터 이완되는 스트레인을 계 측하였다. Schajer가 제안한 멱급수법과 최소장승법을 적용하여 균일응력장 또는 구 배 응력장에서 측정되는 스트레인을 잔류응력으로 환산하였으며, 환산된 잔류응력과 실제로 작용하는 응력을 비교하므로서 이론적으로 제시된 멱급수법과 최소자승법의 타 당성을 실험적으로 검토하는데 본 연구의 목적이 있다. 이 때 얕은 구멍깊이 (0.3∼ 1.2mm)에서 측정되는 스트레인을 이용하여 Schajer의 제안에 따라 잔류응력을 산정하 므로서, 잔류응력 계측 대상 구조물을 가급적 덜파괴시키며 잔류응력을 측정할 수 있 는지 여부를 실험적으로 검토하였다.

실차 주행중 입력하중 계측 기법 개발 (Development of an Input Force Measuring Method for Vehicle Tests)

  • 이광천;김승한;이강인;배병국
    • 대한기계학회논문집A
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    • 제41권2호
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    • pp.143-147
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    • 2017
  • 본 연구에서는 실차 성능 개선을 위하여 WFT를 이용하지 않고 주행중 입력 하중을 계측할 수 있는 기법을 개발하였다. 이를 위하여 3축 하중이 계측이 될 수 있는 로드셀을 개발하였으며, 성능 검증을 수행하였다. 성능검증 이후에는 개발된 로드셀을 이용하여 입력 하중을 계측할 수 있는 시스템을 제안하였으며, 제안된 시스템을 제작하여 검증 평가를 수행하였다. 검증 평가 결과 순간적인 입력이 크게 들어오는 Impact 노면 조건을 제외한 대부분의 일상적인 노면 조건에서 제안된 시스템을 이용하여 실차 입력 하중 계측이 가능함을 확인하였으며, 핸들링 검증 평가를 통하여 타이어의 영향도에 대한 평가 시험까지 진행하였다. 본 연구에서 제안한 입력하중 계측 기법을 이용하면 WFT를 이용하지 않고 성능 확인이 가능할 것으로 판단된다.

순 티타늄 판재의 변형 특성 및 성형성 평가 (A Study on Plastic Deformation Characteristics and Formability for Pure Titanium Sheet)

  • 인정훈;정기조;이현석;김정한;김진재;김영석
    • 소성∙가공
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    • 제27권5호
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    • pp.301-313
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    • 2018
  • In this paper, tensile test was performed on pure titanium sheet (CP Ti sheet) with HCP structure in each direction to evaluate mechanical and surface properties and analyze microstructural changes during plastic deformation. We also evaluated forming limits of Ti direction in dome-type punch stretching test using a non-contact three-dimensional optical measurement system. As a result, it was revealed the pure titanium sheet has strong anisotropic property in yield stress, stress-strain curve and anisotropy coefficient according to direction. It was revealed that twinning occurred when the pure titanium sheet was plastic deformed, and tendency depends differently on direction and deformation mode. Moreover, this seems to affect the physical properties and deformation of the material. In addition, it was revealed the pure titanium sheet had different surface roughness changes in 0 degree direction and 90 degree direction due to large difference of anisotropy, and this affects the forming limit. It was revealed the forming limit of each direction obtained through the punch stretching test gave higher value in 90 degree direction compared with forming limit in 0 degree direction.

유연벽면 점탄성 소재 배합비와 저항저감 효과의 상관관계 (Correlation Between the Composition of Compliant Coating Material and Drag Reduction Efficiency)

  • 이인원;안남현
    • 대한기계학회논문집B
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    • 제33권6호
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    • pp.389-395
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    • 2009
  • A specially designed flat plate was mounted vertically over the axial line in the wind tunnel of the Pusan National University. Strain balances were mounted in the trailing part of the plate to measure the skin friction drag over removable insertions of $0.55{\times}0.25m^2$ size. A set of the insertions was designed and manufactured: 3 mm thick polished metal surface and three compliant surfaces. The compliant surfaces were manufactured of a silicone rubber Silastic$^{(R)}$ S2 (Dow Corning company). To modify the viscoelastic properties of the rubber, its composition was varied: 90% rubber + 10% catalyst (standard), 92.5% + 7.5% (weak), 85% + 15% (strong). Modulus of elasticity and the loss factor were measured accurately for these materials in the frequency range from 40 Hz to 3 kHz. The aging of the materials (variation of their properties) for the period of one year was documented as well. Along with the drag measurement using the strain balance, velocity and pressure were measured for different coating. The strong compliant coating achieved 5% drag reduction within a velocity range $20{\sim}40$ m/s while standard and weak coatings increased drag reduction.

구멍뚫기방법을 이용한 깊이방향으로 변하는 잔류응력 측정방법 (Determination of non-uniform residual stress by the hole drilling method)

  • 주진원;박찬기
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.268-277
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    • 1998
  • The numerical procedure for calculating non-uniform residual stress fields by using relieved strain data from incremental hole drilling method is presented. Finite element calculations are described to evaluate the relieved coefficients required for the determination of residual stresses. From the results of simulations it is found that this numerical method is well adopted to measuring non-uniform residual stress in the hole depth range of 0.8 times of the hole diameter from the surface. In order to examine the practicability of this method, the hole drilling procedure for the four point bending test is performed. This method is applied to the measurement of residual stresses in the cold-rolled steel pipe. It is shown that the magnitude of residual stress in the pipe is not negligible when compared with yield stress and the residual stress should be duly considered in designing structures with this pipes.

디지털 이미지 상관관계를 이용한 알루미늄 합금 판재의 성형한계도 평가 (Experimental Study on the Forming Limit Curve of Aluminum Alloy Sheets using Digital Image Correlation)

  • 김용배;박정수;송정한
    • 융복합기술연구소 논문집
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    • 제5권1호
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    • pp.7-12
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    • 2015
  • Sheet metal formability can be defined as the ability of metal to deform without necking or fracture into desired shape. Every sheet metal can be deformed without failure only up to a certain limit, which is normally known as forming limit curve(FLC). In this paper, the dome stretching tests and tensile tests have been performed to obtain forming limit curve of aluminum alloy. During the experiment, failure strain is measured using digital image correlation(DIC) method. DIC method is a whole-field measurement technique that acquires surface displacements and strains from images information which characterized a random speckle as intensity grey levels. Recently years, this DIC method is being developed and used increasingly in various research. DIC results demonstrated the usefulness and ability to determine a strain.

계측에 의한 지하철 박스구조물 벽체부의 균열 밑 구조거동 예측 (Pre-estimate on Structural Behavior and Cracks of Subway Wall Structures Using Gage Measurement)

  • 김영진;김상철
    • 한국철도학회논문집
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    • 제9권6호
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    • pp.657-663
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    • 2006
  • By measuring concrete temperature and strains of concrete and reinforcing bars throughout gages embedded and also by observing the crack occurrence, this study aims at the characteristics of structural behavior of subway wall structure in associate with concrete ages. The length of 23.5m, thickness of 2.0m of real subway custody line was selected as a representative structure and 7 thermocouples and 6 strain gages were installed to measure the behavior of wall structure. The results were compared and verified with analytical results using MIDAS in order to show their usefulness. It was found that only attachment of strain gages on the surface of reinforcing bars can figure out the timing of crack occurrence and hydration heat program is useful to estimate comparatively exact magnitudes of temperature. Since estimated time of crack occurrence throughout thermal stress analysis depends on the period of transferred thermal stress from concrete to reinforcing bars, however, cracks from naked eyes were identified later than analytical results. Cracks were observed first at the center of wall line and then to the end of line symmetrically.

선박용 프로펠러 주조시 주형 지그 최적화 (Optimization of Flask Fixtures for Marine Propellers Castings)

  • 박상철
    • 한국산학기술학회논문지
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    • 제13권8호
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    • pp.3334-3338
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    • 2012
  • 본 연구는 프로펠러 주조시 사용되는 지그를 개선하기 위하여 수행된 것으로, 주조시 주형을 지지하는 강관 지그에 발생하는 응력을 실험적, 해석적인 방법을 사용하여 평가한 결과 주형의 높이방향 변형을 방지하기 위하여 사용된 수직 지그는 작용하는 응력수준이 낮고 주형 상부 지지대에 추가적으로 하중을 가하고 있기 때문에 주형에 적용할 필요가 없다. 또한 주형의 회전을 방지하기 위하여 수평방향으로 설치한 측면 강관 지그도 작용하는 응력수준이 낮아 부착할 필요가 없으며, 주형 모서리 부분에 설치한 강관 지그는 압축력이 크게 작용하는 상부 주형 강관 지그를 제외하고 하부 주형에 설치된 강관 지그는 적용할 필요가 없다는 것을 알 수 있다.

지표층의 탄성계수 측정을 위한 새로운 탄성파 방법 (CHARACTERIZATION OF GEOTECHNICAL SITES BY MULTI-CHANNEL ANALSIS OF SURFACE WAVES(MCASW))

  • 박춘병
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 1995년도 가을 학술발표회 논문집
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    • pp.15.2-22
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    • 1995
  • Evaluating stiffness of near-surface materials has been one of the critically important tasks in many civil engineering works. It is the main goal of geotechnical characterization. The so-called deflection-response method evaluates the stiffness by measuring stress-strain behavior of the materials caused by static or dynamic load. This method, however, evaluates the overall stiffness and the stiffness variation with depth cannot be obtained. Furthermore, evaluation of a large-area geotechnical site by this method can be time-consuming, expensive, and damaging to many surface points of the site. Wave-propagation method, on the other hand, measures seismic velocities at different depths and stiffness profile (stiffness change with depth) can be obtained from the measured velocity data. The stiffness profile is often expressed by shear-wave (S-wave) velocity change with depth because S-wave velocity is proportional to the shear modulus. that is a direct indicator of stiffiiess. The crosshole and downhole method measures the seismic velocity by placing sources and receivers (geophones) at different depths in a borehole. Requirement of borehole installation makes this method also time-consuming, expensive, and damaging to the sites. Spectral-Analysis-of-Surface-Waves (SASW) method places both source and receivers at the surface, and records horizontally-propagating surface waves. Based upon the theory of surfacewave dispersion, the seismic velocities at different depths are calculated by analyzing the recorded surface-wave data. This method can be nondestructive to the sites. However, because only two receivers are used, the method requires multiple measurements with different field setups and, therefore, the method often becomes time-consuming and labor-intensive. Furthermore. the inclusion of noise wavefields cannot be handled properly, and this may cause the results by this method inaccurate. When multi-channel recording method is employed during the measurement of surface-waves, there are several benefits. First, usually single measurement is enough because multiple number (twelve or more) of receivers are used. Second, noise inclusion can be detected by coherency checking on the multi-channel data and handled properly so that it does not decrease the accuracy of the result. Third, various kinds of multi-channel processing techniques can be applied to f1lter unwanted noise wavefields and also to analyze the surface-wavefields more accurately and efficiently. In this way, the accuracy of the result by the method can be significantly improved. Fourth, the entire system of source, receivers, and recording-processing device can be tied into one unit, and the unit can be pulled by a small vehicle, making the survey speed very fast. In all these senses, multi-channel recording of surface waves is best suited for a routine method for geotechnical characterization in most of civil engineering works.

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듀얼 빔 전단간섭계를 이용한 압연방향에 따른 기계구조용 탄소강의 면내 변위 정량적 측정에 대한 연구 (A Study on the Quantitative Measurement of In-plane Displacement of Carbon Steel for Machine Structures according to Rolling Direction using a dual-beam Shear Interferometer)

  • 강찬근;김상채;김한섭;이항서;정현일;정현철;송재근;김경석
    • 한국기계가공학회지
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    • 제20권4호
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    • pp.39-48
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    • 2021
  • In this paper, an in-plane deformation measuring system using a dual-beam shear interferometer was constructed to measure the in-plane deformation of the measuring object. The in-plane deformation of the object was quantitatively measured according to the load and surface treatment conditions of the object. We also verified the reliability of the proposed technique by simultaneously performing the technique with an electronic speckle pattern interferometry system (ESPI), which is another laser application measurement technology. Digital shearography directly measures the deformation gradient or strain components and has the advantages of being full-field, noncontact, highly sensitive, and robust. It offers a much higher measurement sensitivity compared with noncoherent measurement methods and is more robust and applicable to in-field tests.