• Title/Summary/Keyword: Surface shape modification

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A Study on the Virtual Machining CAM System : Prediction and Experimental Verification of Machined Surface (실 가공형 CAM 시스템 연구: 가공형상의 예측 및 실험 검증)

  • 김형우;서석환;신창호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.961-964
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    • 1995
  • For geometric accuracy in the net shape machining, the problem of tool deflection should be resolved in some fashion. In particular, this is crucial in finish cut operation where slim tools are used. The purpose of this paper is to verify the validity and effectiveness of the prediction model of the machined surface. Experimental results are presented for the cut of steel material with HSS endmill of diameter 6mm on machining center. The results shows that 1) the machining error due totool deflection is serious even in the low cutting load, 2) by using the mechanistic simulation model with experimental coefficients, the machining error was predicted with maximum prediction error of 10% which was significantly reduced to the desired level by the path modification method.

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Micro Pulverization and Surface Modification of Biomass Byproducts for Developing Bio-Degradable Plastic Film (생분해 플라스틱 필름 제조를 위한 바이오매스 부산물의 분체화 및 표면개질 연구)

  • Chung, Sung Taek;Han, Jung-Gu;Lee, Roun;Kim, Pan-Chae;Kuk, YoungRye;Choi, ChunHoan;Park, Hyung Woo
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.28 no.1
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    • pp.23-30
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    • 2022
  • This study investigated the characteristics for rice husk pulverization and surface modification of biomass byproducts composed of rice husk, corn extract gourd, wheat bran, and soybean curd. The size of particles of rice husk was at 6.44 ㎛ and represented the most affordable material for preparing the bio-degradable film among the tested byproducts. The silane treatment and adding 2% of ESO (Epoxidized soybean oil) and 3-aminopropyl triethoxysilane solution mixed in a 1:1 ratio were best to the surface modification and SEM-based particle shape. Above the results, adding 2% of mixed solution after silane treatment of rice husks processed through an air classifying mill (ACM) allows for its use as a raw material of bio-degradable plastic film.

Syunthesis of Silica Aerogel at Ambient Pressure and Characterization (I) (실리카에어로겔의 상압합성 및 특성연구(I))

  • 강신규;최세영
    • Journal of the Korean Ceramic Society
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    • v.33 no.12
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    • pp.1394-1402
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    • 1996
  • The Silica gel with the density of 0.2g/cm3 and porosity of 90% was synthesized. The silica wet gel was dried and heat-treated under the ambient pressure after modification of the wet gel surface by TMCS. Specific surface area total pore volume and mean pore radius of dried gel were all increased with increasing heat treatment temperature and confirmed about 1400m2/g, 4.5cc/g and 8 nm respectively after heat treatment above 25$0^{\circ}C$. But the pore size distribution of dried gel was in the range of 1-100nm and was almost indepen-dent of temperature. As the result of external shape pore characteristics and microstructure of gel using SEM similar properties were observed between the silica gel synthesized in this study and the silica aerogel through the super critical drying.

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A Numerical Study on the Effect of the Cylinder Shape Modification on the Forced Convection Around a Circular Cylinder (실린더 형상 변화가 실린더 주위 강제대류에 미치는 영향에 관한 수치적 연구)

  • Kim, Min-Ho;Ha, Man-Yeong;Yoon, Hyun-Sik;Lee, Jin-Wook
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.10
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    • pp.670-677
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    • 2011
  • Direct numerical simulation are performed in order to investigate the effect of the circular cylinder shape on the forced convection around a circular cylinder at the Reynolds number of 300 and Prandtl number of 0.71. Three-dimensional characteristics of fluid flow and heat transfer around the smooth, wavy and torsional cylinders are investigated. A wavy cylinder has the sinusoidal variation in the cross sectional area along the spanwise direction with the wave length of ${\pi}/3$ and wavy amplitude of 0.1. A torsional cylinder has the twisted elliptic cross section with a torsional period of ${\pi}/2$ and an axis ratio of 1.35 corresponding to the major axis of 1.15 and the minor axis of 0.85. The value of time-and surface-averaged drag coefficient for the smooth cylinder is similar to that for the wavy cylinder, but larger than that for the torsional cylinder. The time and surface-averaged lift coefficient for the smooth cylinder is larger than that for the wavy and torsional cylinders. The time-averaged local heat transfer rate for the wavy and torsional cylinders shows different distribution along the circumferential direction, compared to that for the smooth cylinder because of the shape change in the spanwise direction for the cases of the wavy and torsional cylinders.

Numerical Analysis of Shape Modification for the Composite Structures using SMA Strip Actuator (형상기억합금 작동기를 이용한 복합재료 구조물의 형상 변형 해석)

  • Roh Jin-Ho;Han Jae-Hung;Lee In
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.278-281
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    • 2004
  • In this paper, the thermomechanical responses of shape memory alloy (SMA) actuators and their applications as the shape adaptive structures combining SMA actuators produced in the form of strip with composite structures are investigated. The numerical algorithm of the 3-D SMA thermomechanical constitutive equations based on Lagoudas model is implemented to analyze the unique characteristics of SMA strip. Also, the incremental SMA constitutive equations are implemented in the user subroutine UMAT by using ABAQUS finite element program. The shape change of structure is caused by initially strained SMA strip bonded on the surface of the composite structure when thermally activated. Numerical results show that SMA strip actuator can generate enough recovery force to deform the composite structure and sustain the deformed shape subjected to large external load, simultaneously.

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Parallel 3-D Aerodynamic Shape Optimization on Unstructured Meshes

  • Lee, Sang-Wook;Kwon, Oh-Joon
    • International Journal of Aeronautical and Space Sciences
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    • v.4 no.1
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    • pp.45-52
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    • 2003
  • A three-dimensional aerodynamic shape optimization technique in inviscid compressible flows is developed by using a parallel continuous adjoint formulation on unstructured meshes. A new surface mesh modification method is proposed to overcome difficulties related to patch-level remeshing for unstructured meshes, and the effect of design sections on aerodynamic shape optimization is examined. Applications are made to three-dimensional wave drag minimization problems including an ONERA M6 wing and the EGLIN wing-pylon-store configuration. The results show that the present method is robust and highly efficient for the shape optimization of aerodynamic configurations, independent of the number of design variables used.

Fabrication of shape-controlled Au nanoparticle arrays for SERS substrates

  • Shin, Seon Mi;Choi, Kyeong Woo;Ye, Seong Ji;Kim, Young Yun;Park, O Ok
    • Advances in materials Research
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    • v.3 no.3
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    • pp.139-149
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    • 2014
  • Surface enhanced Raman Scattering (SERS) has attracted attention because the technique enables detection of various chemicals, even down to single molecular scale. Among the diverse candidates for SERS substrates, Au nanoparticles are considered promising due to their fine optical properties, chemical stability and ease of surface modification. Therefore, the fabrication and optical characterization of gold particles on solid supports is highly desirable. Such structures have potential as SERS substrates because the localized surface plasmon resonance of gold nanoparticles is very sensitive to combined molecules and environments. In addition, it is well-known that the properties of Au nanoparticles are strongly dependent on their shape. In this work, arrays of shape-controlled Au nanoparticles were fabricated to exploit their enhanced and reproducible optical properties. First, shape-controlled Au nanoparticles were prepared via seed mediated solution-phase synthesis, including spheres, octahedra, and rhombic dodecahedra. Then, these shape-controlled Au nanoparticles were arranged on a PDMS substrate, which was nanopatterned using soft lithography of poly styrene particles. The Au nanoparticles were selectively located in a pattern of hexagonal spheres. In addition, the shape-controlled Au nanoparticles were arranged in various sizes of PDMS nanopatterns, which can be easily controlled by manipulating the size of polystyrene particles. Finally, the optical properties of the fabricated Au nanoparticle arrays were characterized by measuring surface enhanced Raman spectra with 4-nitrobenezenethiol.

A Study on the Improvement of Adhesion according to the Surface Modification of Cu/Polyimide Films by ion Beam Irradiation (이온빔에 의한 Cu/Polyimide 표면개질에 따른 접착력향상에 관한 연구)

  • Shin Youn-Hak;Chu Jun-Sick;Lee Seoung-Woo;Jung Chan-Hoi;Kim Myung-Han
    • Korean Journal of Materials Research
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    • v.15 no.1
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    • pp.42-46
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    • 2005
  • In microelectronics packaging, the reliability of the metal/polymer interfaces is an important issue because the adhesion strength between dissimilar materials is often inherently poor. The modification of polymer sufaces by ion beam irradiation and rf plasma are commonly used to enhance the adhesion strength of the interface. T-peel strengths were measured using a Cu/polyimide system under varying $Ar^+$ ion beam irradiation pretreatment conditions. The measured T-peel strength showed reversed camel back shape regarding the fixed metal-layer thickness, which was quite different from the results of the $90^{\circ}$ peel test. The elementary analysis suggests that the variation of the T-peel strength is a combined outcome of the plastic bending work of the metal and polymer strips. The results indicate that the peel strength increases with $Ar^+$ ion beam irradiation energy at the fixed metal-layer thickness.

Effect of Surface Morphology on Dimerization of tert-Butyl Mercaptan on the Surface of Amorphous Aluminosilicate Impregnated with Mn and Cu

  • Kweon, Jeong-Eun;Joo, Hyun-ha;Park, Dong-Gon
    • Bulletin of the Korean Chemical Society
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    • v.27 no.1
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    • pp.53-58
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    • 2006
  • A powder of destructive adsorbent was prepared by impregnating Mn and Cu on the surface of amorphous aluminosilicate. It catalytically dimerized tert-butyl mercaptan into di-tert-butyl disulfide on its surface. Turnover of the dimerization was strongly dependent on the surface morphology of the adsorbent, which could be altered by modification of aluminosilicate support. During the process of impregnation, which involved heat treatment at 500 ${^{\circ}C}$, the shape of the pore was preserved, though large fraction of micropores were eliminated. The reactive sites on the surface were poisoned as dimerization products strongly adhered on them. Therefore, high surface area was not always desirable. When the surface was heavily populated with “inkbottled” pores with a narrow entrance in uniform size, heavy poisoning of the reactive sites turned the destructive adsorbents almost useless.

A Study on the Analysis of Surface Heat Flux Using the Transient Heat Flux Method (비정상열유속 기법을 이용한 표면 열유속 해석에 관한 연구)

  • Yi, Jong-Ju
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.3
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    • pp.503-510
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    • 2010
  • The quick variation of the canister wall temperature causes the modification of the shape of canister wall. This paper is the possibility of adoption and the error analysis about the transient heat flux method. The commercial code(Fluent Ver6.2.16) was employed for the calculation of surface temperature in the case of steady and unsteady heat flux condition. Based the surface temperature variation and surface material property, transient heat flux method can calculate the surface heat flux. In the case of steady heat flux condition, the error is about 2%, and in the case of unsteady heat flux condition, the error is about 3.6%. With the unsteady heat flux condition, the time which reach the maximum surface heat flux is almost same between the numerical analysis and transient heat flux method.