• Title/Summary/Keyword: Surface mating

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A Study on the Wear Resistance and Modification Condition for Laser Surface Modified Steel (레이저 표면개질강의 개질조건과 마멸저항에 관한 연구)

  • 옥철호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.332-338
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    • 1999
  • Surface hardening of plain carbon steel (SM$%C) by Laser are usually much finer and stronger than those of the base metals. The present study was undertaken to investigate the wear resistance and a processing parameters such as, power density, pulse width, defocusing distance, and molten depth for surface modification of plain carbon steel. The wear test was carried out under experimental condition using the wear test device, and in which the annular surfaces of wear test specimens as well as mating specimen of alumina ceramics(Al2O3) was rubbed in dry sliding condition. It is shown that molten depth and width depend on defocusing distance. The wear loss on variation of sliding speed was much in lower speed range below 0.2m/sec and in higher speed range above 0.7m/sec, but wear loss was little in intermediate speed range. It depends on oxidation speed and wear speed.

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Characteristic on the Heating Deformation of Sleeve by Heating Method (열처리공법에 따른 Sleeve의 열처리 변형 특성)

  • Youn, Il-Joong;Lyu, Sung-Ki;An, Chang-Woo;Ahn, In-Hyo
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.1-7
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    • 2006
  • Nowadays, out of other transmission parts, the sleeve is getting more and more important part for exact and smooth shifting from gear ratio change whenever drivers are needed. To exact and smooth shifting when drivers are needed, all the parts connected with gear shifting should be machined exactly and having dimensions designers are intended. Especially, in case of the sleeve that the most important functional part to shift from gear ratio change that drivers are intended, it needs high precision grade and quality in both sides runout and outer dia runout as well as inner spline small dia & large dia. Because it's assembled with the synchro hub spline and shifted directly with the mating cone. So, it should be applied the hear treatment(hereinafter referred to H.T.M.T) to prevent the friction and percussion loss from shifting with mating cone. At this time, the deformation problems are raised from almost H.T.M.T. process and it makes the inferior part.

Tribology for All-Ceramic Joint Prostheses

  • Ikeuchi, K.;Kusaka, J.;Yoshida, H.
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 2000.06a
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    • pp.165-177
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    • 2000
  • Ceramic on ceramic total hip prostheses are developed to apply to young patients because lifetime of polyethylene joint prostheses is limited by loosening due to biological response. As mating faces of all-ceramic joint must be highly conformed to reduce stress concentration, wear properties of flat surfaces are investigated in this study. Through wear tests at 2 MPa of contact pressure and 36 mm/s of sliding velocity, alumina and silicon carbide keep low wear rate, high hardness and smooth surface. Soft surface film was detected after the test in bovine serum. This suggests that boundary lubrication is effective to reduce wear in all-ceramic joint.

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Strain Response of Motor Axis as Variation of Shrink Fitting (전동기 회전축의 열박음 형상일 따른 변형 특성)

  • Woo, Byung-Chul;Jeong, Yeon-Hoo;Kang, Do-Hyun;Kim, Jong-Mun
    • Proceedings of the KIEE Conference
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    • 2003.10b
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    • pp.57-59
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    • 2003
  • Shrink fitting is often used to constrain a conventional mechanical fasteners and fastening methods with temperature difference. Localized heating of the mating surface provides temporary expansion and allows slip fit assembly. The resulting interference fit exhibits exceptional strength without surface deformation at ambient temperatures. We studied an analysing method to find out a deformation of motor axis as variation of constrained method with shrink fitting.

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Wear Characterisitics of TiN-coated Boron Cast Iron by Arc Evaporation Process (CAE 증착기술에 의해 TiN이 증착된 보론주철의 마모거동)

  • Song, Kun;Yoon, Eui-Sung;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.8 no.1
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    • pp.63-69
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    • 1992
  • In order to gain better understanding of wear behaviors of TiN-coated boron cast iron, tests and analyses were conducted with block-on disc type tribometer. TiN layer of thickness $2 \mu m$ and $4 \mu m$, coated by cathodic arc evaporation process, were experimentally investigated with the variation of applied load and sliding speed under dry sliding condition. Wear characteristics were expressed in terms of the three-dimentional wear map as well as the wear rate vs sliding speed and load. Comparisons of wear and friction characteristics between coated cast irons and uncoated cast irns were also made. Wear mechanism of TiN layer was explained in view of surface interaction between the mating surfaces. The thicker coating exhibited higher hardness and adhesion strength. the significance of stresses at the surface and in the subsurface was briefly discussed in relation to the wear behavior.

Analysis of Wear Debris on the Lubricated Machine Surface by the Neural Network (Neural Network에 의한 기계윤활면의 마멸분 해석)

  • 박흥식
    • Tribology and Lubricants
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    • v.11 no.3
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    • pp.24-30
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    • 1995
  • This paper was undertaken to recognize the pattern of the wear debris by neural network as a link for the development of diagnosis system for movable condition of the lubricated machine surface. The wear test was carried out under different experimental conditions using the wear test device was made in laboratory and wear testing specimen of the pin-on-disk type were rubbed in paraffine series base oil, by varying applied load, sliding distance and mating material. The neural network has been used to pattern recognition of four parameter (diameter, elongation, complex and contrast) of the wear debris and learned the friction condition of five values (material 3, applied load 1, sliding distance 1). The three kinds of the wear debris had a different pattern characteristic and recognized the friction condition and materials very well by the neural network. The characteristic parameter of the large wear debris over a few micron size enlarged recognition ability.

A Study on the Relationship between Oxidation and Sliding Wear Behavior of Ordered Fe-Al Intermetallic Alloys (규칙화된 Fe-Al 계 금속간 화합물의 산화특성과 미끄럼 마모거동과의 관계에 대한 연구)

  • 김용석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.144-148
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    • 1999
  • The relationship between oxidation and sliding wear behavior of Fe-28 at%. Al alloys with B2 ordered structure has been investigated. Sliding wear tests of the alloys have been carried out under various environmental conditions using a pin-on-disk wear tester. The wear rate of the ordered alloys in an oxygen atmoshpere was found to be much lower than in an oxygen atmosphere showed that Fe2O oxides formed on the wearing surface. The oxide layer prevented direct contact of the two mating materials and therefore improved wear resistance of the Fe-Al intermetallic alloy. It was found that the surface Al2O3 oxide layer which provides good oxidation resistance and improved mechanical properties broke down easily and didnot function properly as an oxidation barrier.

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Laser hardening and Wear Characteristics of Surfaces hardening steel by YAG LASER (′YAG 레이저에 의한 표면경화강의 레이저 경화와 마멸특성)

  • 옥철호;서영백;조연상;배효준;박흥식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.63-70
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    • 1999
  • Surface hardening of plain carbon steel (SM45C) by Laser are usually much finer and stronger than those of the base metals. The present study was under taken to investigate the wear resistance and a processing parameters such as, power density, pulse width, defocusing distance, and molten depth for surface modification of plain carbon steel. The wear test was carried out under experimental condition using the wear test device, and in which the annular surfaces of wear test specimens as well as mating specimen of alumina ceramics($Al_2O_3$) was rubbed in dry sliding condition. It is shown that molten depth and width depend on defocusing distance. The wear loss on variation of sliding speed was much in lower speed range below 0.2m/sec and in higher speed range above 0.7m/sec, but wear loss was little in intermediate speed range. It depends on oxidation speed and wear speed.

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A Study on Scuffing and the Formation of the Protective Layers Based on Dual Film Formation (이중보호막 모델을 이용한 보호막의 형성과 표면파괴에 관한 연구)

  • 이영제
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.14-19
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    • 1992
  • rate of growth of "protective" films of oxides and compounds derived from the lubricant. The protection afforded by the films is strongly dependent on lubricant and steel composition, initial composite surface roughness and the load/speed sequence or history in the early stages of sliding. The protective films, formed by chemical and mechanical action between lubricant and mating surfaces, delayed the surface roughening and offered higher load capacity. Given the great number of variables involved it is not possible to follow more than a few of the chemical changes on surfaces at the end of experiments. Ellipsometry was therefore used to monitor the formation and loss of dual protective films in real time, and also to find the effect of protective films on scuffing and break-in depending on lubricant conditions.

Analyses of Influence of Frictional Heat on the Contact Stress of High-speed Micro-gears

  • Kim, Cheol;Kim, Hyeong-Seok
    • Composites Research
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    • v.28 no.4
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    • pp.244-248
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    • 2015
  • When a small gear rotates at a very high speed over 40,000 rpm, frictional heat is generated on the gear surfaces. Thermal deformations and stresses arising from frictional heat may lower the efficiency and fatigue life of the high-speed gear. Especially, such frictional heat has much stronger effects on the performance of millimeter-sized high-speed gears used for surgical and dental hand-pieces, due to a small surface area. An analytical equation was derived to calculate frictional temperature on a mating gear surface and conduction heat transfer analysis was performed. Thermal deformation and contact stresses were then calculated using FEM for gears used for medical hand-pieces. The contact stresses of the meshed gear and pinion increase by 19.4% and 16.4%, respectively, when the frictional thermal deformations are considered.