• 한국정밀공학회지
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• 제16권10호
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• pp.94-100
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• 1999

Micro-EDM is widely used in machining of miro-parts such as micro-shafts and micro-holes. In order to select proper machining conditions and to reduce the machining time, it is necessary to understand machining characteristics under various machining conditions. Micro-hole machining tests were performed with round shape electrodes with different capacitances and voltages of the power source. The effects of the electrode rotational speed and diameter on the machining rate were also observed. From the experimental results, it was found that capacitance and voltage have significant effects on machining rate and the machined surface integrity. With higher capacitance and higher voltage, higher machining rate was observed together with poorer surface integrity. The electrode diameter was also found to have an effect on the machining rate and electrode wear.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.667-670
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• 2001

For major structural components periodic inspections and integrity assessments are needed for the safety. However, many flaws are undetectable because sampling inspection is carried out during in-service inspection. Probabilistic integrity assessment is applied to take into consideration of uncertainty and variance of input parameters arise due to material properties and undetectable cracks. This paper describes a Probabilistic Fracture Mechanics(PEM) analysis based on the Monte Carlo(MC) algorithms. Taking a number of sampling data of probabilistic variables such as fracture toughness value, crack depth and aspect ratio of an initial surface crack, a MC simulation of failure judgement of samples is performed. For the verification of this analysis, a comparison study of th PFM analysis using a commercial code, mathematical method is carried out and a good agreement was observed between those results.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2000년도 추계학술대회 논문집
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• pp.461-467
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• 2000

This study proposes the integrity evaluation of bogie frame using ultrasonic waves-fractography analysis. Analysis objectives in this study are to investigate fracture planes of damaged zone by the A-scan method. The surface condition of fracture plane shows degree of degradation by stress concentration. The detection of the natural defects in bogie frame is performed using the characteristics of echodynamic pattern in ultrasonic signal. Results of ultrasonic testing agree fairly well with those of actual fracture plane. In quantitative fractography analysis, microstructures of actual fracture plane turned out to be intergranular and transgranular fracture, Proposed ultrasonic-fractography analysis in this study can be used for the integrity evaluation of the bogie frame

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.727-728
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• 2008

The objective of this study is to evaluate the integrity for a reactor pressure vessel under the pressurized thermal shock by applying the probability fracture mechanics. A semi-elliptical axial crack is assumed to be in the beltline region of the reactor pressure vessel. The selected random variables are the neutron fluence on the vessel inside surface, the content of copper, nickel, and phosphorus in the reactor pressure vessel material, and initial RTNDT. The probabilistic integrity analysis was performed using the Monte Carlo simulation.

• 한국철도학회논문집
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• 제3권2호
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• pp.77-83
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• 2000

This study proposes the integrity evaluation of the bogie frame using ultrasonic fractography analysis. Analysis objectives in this study are to investigate fracture planes of damaged zone by the A-scan method. The surface condition of fracture planes shows degree of degradation by the stress concentration. The detection of the natural defects in the bogie frame is performed using the characteristics of echodynamic pattern in ultrasonic signal. Results of ultrasonic testing agree fairly well with those of actual fracture plane. In quantitative fractography analysis, microstructures of actual fracture plane turned out to be intergranular and transgranular fracture. Proposed ultrasonic fractography analysis in this study can be used for the integrity evaluation of the bogie frame.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 1998년도 봄 학술발표회 논문집
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• pp.257-264
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• 1998

• 한국산학기술학회논문지
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• 제20권8호
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• pp.23-28
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• 2019

본 연구에서는 선박 및 해양플랜트에 사용되어지는 유체기기에 관하여 공동에 의한 손상을 줄이기 위해 표면 금속코팅을 적용할 경우 구조건전성을 평가하고 효율개선을 위한 수치해석적 결과에 대해 기술하였다. 소재 경량화 및 표면 코팅을 통해 날개 두께 등이 얇아지더라도 구조 강도와 성능이 확보됨을 간접적으로 입증하기 위해 코팅 하지 않은 경우, 코팅 후 동일 두께, 코팅 후 두께 3% 경량화 그리고, 코팅 후 두께 5% 경량화 것의 4 가지 모델에 대해 코팅의 유효성을 해석적 방법으로 평가하였다. 코팅 전 후 및 두께를 3% 줄여 무게를 경량화한 경우에 대해 구조해석을 수행한 결과, 응력은 7% 증가하였고 안전율은 2.7%로 나타났으며 기준 안전율인 1보다 큰 값이 도출되었다. 코팅 전 후및 두께를 5% 줄여 무게를 경량화한 경우에 대해 구조해석을 수행한 결과, 응력은 12%까지 증가하였고 안전율은 0.99%로 나타났으며 0.1% 정도 차이로 안전율이 확보되지 않음에 따라 구조건전성이 부족한 것으로 나타났다. 하지만 부족한 안전율은 좀 더 좋은 소재를 선정하거나 코팅두께를 현재보다 두껍게 한다면 충분한 안전율을 확보할 수 있다고 판단된다. 최종적으로 코팅을 함으로 인해 구조건전성이 개선되는 것을 확인하였고, 5% 경량화한 경우에도 코팅의 효과로 인해 충분히 구조건전성이 확보될 수 있음을 확인하였다.

• 한국전기전자재료학회논문지
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• 제20권3호
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• pp.273-280
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• 2007

In this paper, the ZnO surge arrester performance of power distribution class has been studied under different manufacturing conditions such as housing materials(polymeric, porcelain), interface sealants and one-body molding type. In the recent years, the polymeric ZnO surge arresters have been developed and put into operations based on their excellent characteristics. For polymeric surge arresters, the inner gas volume is extremely small, especially in solid insulation polymeric arresters there are not any gas volume inside arresters in the structure due to polymeric materials are filled into the internal gas volume. The sealing integrity is related to safe operation of surge arrester, the prime failure reason of porcelain housed arresters is moisture ingress. In this paper, the sealing integrity of polymeric surge arresters is investigated with moisture multi-aging test and ingress test. The evaluation techniques are used to inspect the sealing integrity of polymeric arresters, including leakage current, surface temperature, reference voltage and dissipation factor.

• 한국기계가공학회지
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• 제3권1호
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• pp.15-21
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• 2004

The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Thus, traditional ceramics are very difficult-to-cut materials. To overcome such problems, in this paper, h-BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5, 10, 15, 20, 25 and 30%. The objectives of this paper is to evaluate the fracture phenomenon of the tungsten carbide tool and the variation of surface integrity of the manufactured machinable ceramics under various cutting conditions during end mill machining With CNC machining center.

• 한국정밀공학회지
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• 제20권8호
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• pp.54-61
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• 2003

The first stage rotating blade of industrial gas turbine is one of the components that is normally run in exposed state at the highest temperature of the combustion gas stream. For this reason superior materials and advanced cooling technology are required to allow higher heat resisting characteristics of the component. The 1st stage blade of a selected commercial gas turbine blade made of directionally solidified Ni-based superalloy has a row of cooling holes on its trailing edge. In most cases, minor cracks have been found at some of the root cooling holes after one cycle operation (24,000 hrs) or even shorter operation time because of the high temperature gradient and the frequently alternating thermal stress. In the repair process, unfortunately, it is usually very difficult to get rid of the damage due to the fact that cracks are initiated at the root cooling hole and propagated deep into the hole. In this study, the feasibility of removing the sidewall cracks in the hole by utilizing EDM drilling has been investigated. Also the criteria of surface integrity for EDM drilling were established to achieve high quality repair as well as machining accuracy.