• Title/Summary/Keyword: Surface hardness method

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Influence of Substrate Temperature on the TiC Thin Films Prepared by Unbalanced Magnetron Sputtering Method (비대칭 마그네트론 스퍼터링 방법으로 제조된 TiC 박막의 기판온도 영향)

  • Park, Yong-Seob;Lee, Jae-Hyeong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.2
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    • pp.284-287
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    • 2013
  • In this work, we have fabricated TiC films by using unbalanced magnetron sputtering method with graphite and Ti targets for contact strip application of electric railway. TiC films were deposited with various substrate temperatures. We investigated various properties of TiC films prepared with various substrate temperatures, such as the hardness, surface roughness, friction coefficient, resistivity, FESEM (Field Emission Scanning Electron Microscopy), HRTEM (High Resolution Transmission Electron Microscopy) and XPS (X-ray Photoelectron Spectroscopy). The hardness and friction coefficient properties of TiC films were improved with increasing substrate temperature. These results indicate that the improvement of hardness and resistivity is related to the increase of sp2 clusters in TiC films. And also, the resistivity value of TiC films were decreased with increasing substrate temperature.

Microstructure Evolution and Mechanical Properties of Wire-Brushed Surface and Roll-Bonded Interface of Aluminum Sheets (와이어 브러싱한 알루미늄 판재 표면 및 압연접합 계면의 미세조직 및 기계적 성질)

  • Kim, Su-Hyeon;Kim, Hyoung-Wook;Kang, Joo-Hee;Euh, Kwangjun
    • Korean Journal of Metals and Materials
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    • v.49 no.5
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    • pp.380-387
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    • 2011
  • Wire brushing, which is a typical surface preparation method for roll bonding, has recently been highlighted as a potentially effective method for surface nanocrystallization. In the present study, the microstructure evolution and hardness of the wire-brushed surface and roll-bonded interface of a 1050 aluminum sheet were investigated. Wire brushing formed protruded layers with a nanocrystalline structure and extremely high surface hardness. After roll bonding, the protruded layers remained as hard layers at the interface. Due to their hardness and brittleness the interface hard layers, can affect the interface bonding properties and also play an important role determining the mechanical properties of multi-layered clad sheets.

Evaluating the Freeze-Thaw Damage of Concrete with Respect to Water to Cement Ratio Using Surface Rebound Value (표면반발경도를 활용한 물-시멘트비별 콘크리트의 동결융해 손상 평가)

  • Park, Ji-Sun;Ahan, Ki-Hong;You, Young-Jun;Lee, Jong-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.2
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    • pp.143-151
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    • 2022
  • In this study the relative dynamic modulus and surface rebound hardness measurement methods were used for comparison to predict the occurrence of frost dam age on the concrete. From the test results, it was observed that the initiation of concrete dam age predicted by surface rebound hardness values was 200 cycles quicker than that of the relative dynamic modulus method in the W/C 70 specimens. In addition, it continuously provided data that showed the frost damage development of concrete surfaces according to increasing freeze-thaw cycles. This indicated that the frost dam age of the concrete could be found from the initial point of its occurrence by the surface rebound hardness measurement method. Similar results were also observed in W/C 60 and 50 specimens. Therefore, it is considered that surface rebound hardness method predicted the freeze-thaw damage well, regardless of water-cement ratio.

Hygroscopicity and Surface Hardness of Domestic Wood Heat-Treated at $220^{\circ}C$

  • Kang, Ho-Yang
    • Journal of the Korea Furniture Society
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    • v.19 no.4
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    • pp.229-234
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    • 2008
  • In a previous study, it was revealed that three major softwoods, Japanese pine, Korean pine and Japanese larch, heat-treated at $220^{\circ}C$, could produce high quality dark-colored boards. It is known that heat treatment decreases the hygroscopicity of wood. The hygroscopicity of major domestic softwoods and hardwoods heat-treated at $220^{\circ}C$ was investigated by a saturated salt solution method and compared with that of black and white charcoals. Equilibrium moisture contents of wood decreased with the increase of heat treatment time. Isotherm shapes of wood species were different from those of charcoals. Heat treatment decreases the equilibrium moisture contents of black locust more than those of Korean pine and Japanese larch. It was found that surface hardness of wood is improved by heat treatment to a certain extent, but a longer heat treatment causes thermal degradation, resulting in the decrease of the surface hardness.

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Evaluation of Brinell Hardness of Coated Surface by Finite Element Analysis: Part 2 - Influence of Substrate and Coating Thickness (유한요소해석에 의한 코팅면의 브리넬 경도 평가: 제2보 - 모재와 코팅두께의 영향)

  • Park, TaeJo;Kang, JeongGuk
    • Tribology and Lubricants
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    • v.37 no.4
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    • pp.144-150
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    • 2021
  • The most cost-effective method of reducing abrasive wear in mechanical parts is increasing their hardness with thin hard coatings. In practice, the composite hardness of the coated substrate is more important than that of the substrate or coating. After full unloading of the load applied to an indenter, its indentation hardness evaluated based on the dent created on the test piece was almost dependent on plastic deformation of the substrate. Following the first part of this study, which proposes a new Brinell hardness test method for a coated surface, the remainder of the study is focused on practical application of the method. Indentation analyses of a rigid sphere and elastic-perfect plastic materials were performed using finite element analysis software. The maximum principal stress and plastic strain distributions as well as the dent shapes according to the substrate yield stress and coating thickness were compared. The substrate yield stress had a significant effect on the dent size, which in turn determines the Brinell hardness. In particular, plastic deformation of the substrate produced dents regardless of the state of the coating layer. The hardness increase by coating behaved differently depending on the substrate yield stress, coating thickness, and indentation load. These results are expected to be useful when evaluating the composite hardness values of various coated friction surfaces.

Evaluation of Ultrasonic Characterization of Hardness after Heat Treatment of Piston Rods for Use of Vehicles (차량용 피스톤로드의 열처리경도에 따른 초음파특성 평가)

  • Im, K.H.;Back, C.G.;Jong, O.S.;Hwang, Y.H.;Jong, O.S.;Kwon, S.H.;Kim, H.G.;Lee, H.H.;Woo, Y.D.;Zhang, G.L.;Jung, J.A.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.48-55
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    • 2014
  • Many techniques are available for destructive and nondestructive measurement of mechanical hardness. The ultrasonic method could be widely applicable as a nondestructive technique. Many studies have examined how changes in the mechanical hardness affect the longitudinal velocity of ultrasonic waves. This approach aims to estimate the overall velocity variations in specimens. However, proper nondestructive examination techniques are needed as effective tools for analyzing the effects of heat treatment on the surface of the specimens. Therefore, in this study, the effect on the hardness of piston rods was nondestructively measured using surface ultrasonic waves. The hardness after heat treatment was investigated at various depths in the specimens, and the velocity of the surface ultrasonic waves was measured with respect to the hardness of the piston rods. In addition, finite element method simulations were performed to confirm the behavior of the waves.

BORIDING OF STEEL WITH PECVD METHOD

  • Lee, M.J.;Lee, K.Y.;Lee, J.H.;Kim, Y.H.
    • Journal of the Korean institute of surface engineering
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    • v.32 no.3
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    • pp.249-252
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    • 1999
  • Boriding is one of the chemical method to increase surface hardness as well as carburizing, and nitriding. Gas boriding and boron paste boriding methods were investigated to replace salt bath boriding. Boron paste boriding method is selected due to safety, small waste and low cost. And then boriding is also carried out micro-pulsed PECVD in order to increase efficiency of boriding. Mechanical properties, microstructure, surface concentration, and depth profile of borided layer is investigated by micro-vickers hardness tester, SEM, XRD, and AES.

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Comparative Analysis on the Surface Property of SKD 61 Die-casting Steel Using Multilayer PVD Coating (다층 PVD 코팅을 이용한 SKD 61다이캐스팅 강의 표면 특성 비교 분석)

  • Kim, Seung Wook
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.2
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    • pp.43-50
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    • 2021
  • The properties of materials which are widely used in industry fields like automobile, shipbuilding, casting, and electronics are strongly needed to have higher surface hardness, lower surface roughness, and higher compressive residual stress. As mentioned above, for the purpose of satisfying three factors, a variety of researches with respect to surface improvement have been actively studied and applied to every industry. SKD61 which is mostly used for die casting process of cold chamber method must meet a countless number of problems which are thermal, mechanical and chemical from highly specific working environment at high temperature over 600℃. Above all, in case of plunger sleeves used for die casting process, thermal fatigue has a bad effect on the surface of an inlet where molten metal is repeatedly injected. On account of it, plunger sleeves cause manufacturers to deteriorate quality of products. Therefore, in this paper, to improve the surface of an inlet of plunger sleeve, multilayer PVD coating using Ti, Cr and Mo is suggested. Furthermore, The surface characteristics such as surface roughness(Rsa, Rsq), surface hardness(HRB, HRC) and residual stress using XRD(X-ray diffractometer) of coated samples and specimens are studied and discussed.

Effects of Bilayer Period on the Microhardness and Its Strengthening Mechanism of CrN/AlN Superlattice Coatings

  • Kim, SungMin;Kim, EunYoung;Kim, DongJun;La, JoungHyun;Lee, SangYul
    • Journal of the Korean institute of surface engineering
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    • v.45 no.6
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    • pp.257-263
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    • 2012
  • CrN/AlN multilayer coatings with various bilayer periods in the range of 1.8 to 7.4 nm were synthesized using a closed-field unbalanced magnetron sputtering method. Their crystalline structure, chemical compositions and mechanical properties have been investigated with Auger electron spectroscopy, X-ray diffractometry, atomic force microscopy, nanoindentation, scratch tests. The properties of the multilayer coatings varied strongly depending upon the magnitude of the bilayer period. The multilayer coating with a bilayer period of 1.8 nm showed the maximum hardness and an elastic modulus of approximately 37.6 and 417 GPa, respectively, which was 1.54 times higher than the hardness predicted by the rule of mixture from the CrN and AlN coatings. The hardness of the multilayer coating increased as the bilayer period decreased, i.e. as the rotation speed increased. The Hall-Petch type relationship, hardness being related to (1/periodicity)$^{-1/2}$, suggested by Lehoczky was confirmed for the CrN/AlN multilayer coatings with bilayer period close to the 5-10 nm range. With decreasing bilayer period, the surface morphology of the films became rougher and the critical load of films for adhesion strength gradually decreased.

A Study on the Mechanical Properties by High-Frequency Induction Hardening of SCM440 Steel (고주파 담금질에 의한 SCM440강의 기계적 특성에 관한 연구)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Kim, Tae-Il;Lee, Mun-Yong;Kim, Dong-Kyu
    • Journal of Ocean Engineering and Technology
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    • v.23 no.2
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    • pp.74-80
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    • 2009
  • Surface hardening treatments, such as using the high-frequency induction hardening method, are widely used to increase the fatigue life and prevent the failure of materials by locally increasing the surface hardness. This method, in particular, brings an improvement in static strength by compressive residual surface stress due to the hardening. In this study, the mechanical properties of high-frequency induction hardened SCM440 steel were investigated. These results were also compared with those for base metal and a Q/T (tempering after quenching) treatment specimen. The test results showed that partially high-frequency induction hardened SCM440 steel specimens were more improved in static strength, surface hardness, fatigue limit, and anti-wear than the base metal and Q/T treatment specimens. In particular, the fatigue limit of the high-frequency induction hardened SCM440 steel increased by more than about 52% compared to that of base metal and by about 25% compared to that of the Q/T specimen.