• Title/Summary/Keyword: Surface cracks

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The Effects of Stress Fields on Behavior of Primary Cracks Initiated at Micro Surface Defects (미소 표면 결함에서 발생하는 초기 균열의 거동에 미치는 응력장의 영향)

  • 김진봉;김만근
    • Journal of the Korean Society of Safety
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    • v.14 no.3
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    • pp.25-32
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    • 1999
  • This study has been performed to investigate the stress distribution around defects that behave as stress concentrators. Besides, the effect of stress interaction effects on the initiation of primary cracks were also investigated by rotary bending fatigue tests which were performed with specimens drilled micro surface defects and the stress distribution was analyzed using Finite Element Method. In addition, the stress interaction effects around defects and cracks were investigated by comparing the results of experiments and F.E.M. The results obtained are summarized as follows ; 1) Area which slip and micro cracks initiated at micro surface defects is between the maximum shear stress points and this area is over than ${\pm}30^{\circ}$ from the maximum stress point along the defect edge. 2) The stress interaction effect for the small size defect is larger than that of large size defect when the interval between them is near 3) Interval which there is no shear stress interaction effect analyzed by F.E.M. is larger than that of experimental results.

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Estimation of Fatigue Crack Propagation Life for Weldments by using Mk-factor (Mk-계수를 고려한 용접부 피로균열진전수명 평가)

  • Han, Seung-Ho;Han, Jung-Woo;Lim, Jeon
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.243-245
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    • 2004
  • Failure mechanisms of weldments under fatigue loads are interpreted that multiple collinear surface cracks initiating along weld toe propagate under the mutual interaction and coalescence of adjacent two cracks. To estimate fatigue crack propagation life for these weldments, the stress intensity factors of the multiple surface cracks have to be calculated which are influenced strongly by the geometrical complexity of weld toes and attachments. The Ak-factors derived by a parametric study can be introduced for the effective calculation of the stress intensity factors taking into account the geometrical complexity. The fatigue life was estimated by using the Ak-factors and the method considering the propagation mechanisms of the multiple surface cracks. The estimated values showed a good agreement with the measured fatigue life experimentally.

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Angle Beam Ultrasonic Testing Models and Their Application to Identification and Sizing of Surface Breaking Vertical Cracks

  • Song, Sung-Jin;Kim, Hak-Joon;Jung, Hee-Jun;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.627-636
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    • 2002
  • Identification and sizing of surface breaking vertical cracks using angle beam ultrasonic testing in practical situation quite often become very difficult tasks due to the presence of non-relevant signals caused by geometric reflectors. The present work introduces effective and systematic approaches to take care of such a difficulty by use oi angle beam ultrasonic testing models that can predict the expected signals from various targets very accurately. Specifically, the model-based TIFD (Technique for Identification of Flaw signals using Deconvolution) is Proposed for the identification of the crack tip signals from the non-relevant geometric reflection signals. In addition, the model-based Size-Amplitude Curve is introduced for the reliable sizing of surface breaking vertical cracks.

A Sealing Robot System for Cracks on Concrete Surfaces with Force Tracking Controller (다양한 형상의 콘크리트 표면 실링을 위한 로봇 시스템)

  • Cho, Cheol-Joo;Lim, Kye-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.5
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    • pp.374-381
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    • 2016
  • The sealing technique is widely used for repairing the cracks on the surface of concrete and preventing their expansion in the future. However, it is difficult to ensure the safety of the workers when sealing large structures in inconvenient working environments. This paper presents the development of a sealing robot system to seal various shapes of concrete surface in rough conditions for a long time. If the robot can maintain the desired contact force, the cracks can be completely sealed. An impedance force tracking controller with slope estimator is proposed to calculate the surface slope in real time using the robot position. It predicts the next point in order to prevent the robot from disengaging from the contact surface owing to quick slope changes. The proposed method has been verified by experimental results.

Fatigue Crack Growth, Coalescence Behavior and its Simulation on Multi-Surface Cracks Under the Elevated Temperature (고온하 복수 표면균열의 성장 합체거동과 시뮬레이션에 관한 연구)

  • 서창민;황남성;윤기봉
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.142-151
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    • 1995
  • A simulation program concerned with multi-surface fatigue cracks which initiated at the semi-circular surface notches has been developed to predict their growth and coalescence behaviors at the elevated temperature. Three kinds of coalescence models such as SPC(surface point connection), ASME and BSI(British Standards Institution) conditions were applied, and the results of the simulation were compared with those of the experiment. This simulation is able to enhance the reliance and integrity of structures especially under the elevated temperature which have lots of difficulties in experiments and applications. This shows that the simulation result has utility for fatigue life prediction. Even though all the specimens were the same shape, the error rate was increased in accordance with the applied stress to the specimen. Among the material constants C and m in the narrow band, the results applied upper values of the band to the simulation has shown quite small error compared with the experiment results.

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Analysis of an Isotropic Infinite Plate with Many Collinear Multiple Cracks by the Alternating Method (다수의 직선 다중균열이 존재하는 등방성 무한판의 교호법을 이용한 해석)

  • Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3838-3846
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    • 1996
  • A method is proposed to obtain the stress intensity factors of multiple cracks lying on many straight llnes in an infinite isotropic plate. In this mehtod, analytical solutions for collinear multiple cracks subject to surface point forces are obrained and used as Green functions. For the multiple cracks lying onmany straight lines, the equivalent crack surface tractions are obtained by using the alternating method and the stress intensity factors are calculated. By using the proposed method several useful problems are solved and discussed.

Measurement of Fracture Toughness of WC-Co Composites by Micro-Vickers Indentation Cracks (미소 비커스 압입균열에 의한 초경합금의 파괴 인성치 측정)

  • Lee, O.S.;Son, I.S.;Park, W.K.;Hwang, S.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.5-13
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    • 1995
  • Various techniques to measure fracture toughness which is an important parameter to predict fracture behavious of structural materials have been reported. Among these mathods, this paper describes the micro-Vickers indentation crack method to estimate the fracture toughness of some WC-Co composites. Two indentation crack patterns (such as radial-median cracks (orhalf-penny cracks) and Palmqvist cracks generated during indentation) are referred precisely. The fracture toughness of WC-4.7wt%Co, WC-6wr%Co and WE-9wr%Co composites were estimated by using some equations given by Shetty et al., Nihara et al. in this study. We show the reliability of indentation method by comparing the results with those from literatures. The appropriate equation to estimate the fracture toughness in the case of WC-Co composite is given. In addition, some technical informations in terms of the crack length by indentation in estimating the existence of the surface residual stress that prevents to obtain an accurate fracture toughness are presented.

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Bounary Element Analysis of Thermal Stress Intensity Factors for Cusp Cracks (커스프 균열에 대한 열응력세기 계수의 경계요소해석)

  • 이강용;조윤호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.119-129
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    • 1990
  • In case that the body with a cusp crack is under uniform heat flow, thermal stress intensity factors are calculated by using boundary element method with linearized body force term. The crack surface is under insulated or fixed temperature condition and the types of crack are symmetric lip and airfoil cusps. Numerical values of thermal stress intensity factors for a Griffith crack and cusp cracks in infinite bodies are proved to be in good agreement within .+-.5% when compared with the previous numerical and exact solutions, respectively. The thermal stress intensity factors for symmetric lip and airfoil cusp cracks in finite bodies are calculated about various effective crack lengths, configuration parameters, and heat flow directions. With the same crack surface thermal boundary conditions, heat flow directions and crack lengths, there are no appreciable differences in variations of thermal stress intensity factors between symmetric lip and airfoil cusp cracks. The signs of thermal stress intensity factors for each cusp crack are changed with each crack surface thermal boundary condition.

An Experimental Study on the Damage Mechanism of Particle Impact in a Scratched Glass (표면거칠기를 가진 유리의 입자충격 손상기구에 관한 실험적 연구)

  • Suh, Chang-Min;Chung, Seong-Muk;Lee, Mun-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2196-2204
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    • 1996
  • The damage mechanism by the impact of steel ball on the soda-lime glass having a different surface roughness was investigated. An initiation and a propagation behavior of cracks formed by each impact velocity were quantitatively studied. A 4-point bending test was carried out to evaluate the remaining bending strength of a scratched soda-lime glass which impacted by the steel ball. As the surface roughness was increased, the shape of cracks became more irregular rather than those of the smooth specimens. The phenomenon of turning up in the wing of cone cracks occurred even at the lower velocity than the critical velocity caused the crushing. The threshold velocity of cracks initiation generally became lower than those of smooth specimen. An initiation and a propagation behavior of radial cracks had no relation with the direction of scratch on the surface. The remaning benidng strength of the scratched specimen according to impact velocity had no big difference compared with those of the smooth specimen.

The Characteristics of Fatigue Cracks Emanating from Small Hole Defects Located Opposite Position of the Shaft Cross Section (축단면 내 대칭위치에 존재하는 원공결함에서 발생하는 피로균열 거동)

  • Song, Sam-Hong;An, Il-Hyeok;Lee, Jeong-Mu
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.84-91
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    • 2002
  • The shaft with the circular cross section have symmetric structural combination parts to keep the rotating balance. Hence the crack usually emanate from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using rotary bending tester and the specimen with symmetric defects in circular cross section. From the facts the characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section was examined. Also we observed the internal crack using oxidation coloring and investigated the fatigue behavior using the relationship between surface crack and internal crack. As a result of fatigue lift of symmetric cracks was reduced to 35% compared to single crack’s. We examined the characteristics of fatigue behavior in element with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range obtained from approximation method.