• Title/Summary/Keyword: Surface Topography

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Friction and Wear Behavior of Coating and Surface Treated Steel for Low Velocity High Pressure Application (코팅 및 표면 처리된 강의 고하중 영역에서의 마모 마찰 특성)

  • Lim, Dong-Phill;Shim, Dong-Seob;Kim, Sang-Beom
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.386-392
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    • 2008
  • Friction and wear behavior of hard coated and surface treated steel with candidate processing methods for low velocity high pressure application investigated. Wear tests were carried out under specific region considering the operation condition of construction equipments under lubricated and unlubricated condition. Different tribological behavior analyzed with comparing the wear rate of counter part, morphology and topography of worn surface and the worn volume of samples and counter parts.

A Numerical Simulation on Cutting Force and Surface Roughness of the Face Milling (수치해석법에 의한 면삭밀링 작업에서의 절삭력과 표면거칠기에 관한 연구)

  • 홍민성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.16-24
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    • 1995
  • The milling process is one of the most important metal removal processes in industry. due to the complexities inherent to the cutter insert geometry and the milling cutter kinematics, these processes leave an analytically difficult to predict texture on the machined surface's hills and valleys. The instantaneous uncut chip cross sectional area may be estimated by the relative position between the workpiece and the cutter inserts. Furthermore, since the cutting forces are proportional to the instantaneous uncut chip cross sectional area, the cutting forces in face milling operations can not be estimated easily. A new simulation program which is based upon the numerical method has been proposed to estimate the cutting force components, with the ability to predict the machined surface texture left by the face milling.

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Analysis of Nano-contact Between Nano-asperities Using Atomic Force Microscopy (나노스케일 표면돌기 간의 미세접촉에 대한 해석)

  • Ahn, Hyo-Sok;Jang, Dong-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.4
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    • pp.369-374
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    • 2009
  • In micro/nano-scale contacts in MEMS and NEMS, capillary and van der Waals forces generated around contacting micro-asperities significantly influence the performance of concerning device as they are closely related to adhesion and stiction of interacting surfaces. In this regard, it is of prime importance to accurately estimate the magnitude of surface forces so that an optimal solution for reducing friction and adhesion of micro/nano-surfaces may be obtained We introduced an effective method to calculate these surface forces based on topography information obtained from an atomic force microscope. This method was used to calculate surface forces generated in the contact interface formed between diamond-like carbon coating and $Si_3N_4$ ball. This method is shown to effectively demonstrate the influence of capillary force in the contact area, especially in humid atmosphere.

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Roughness Measurement Performance Obtained with Optical Interferometry and Stylus Method

  • Rhee Hyug-Gyo;Lee Yun-Woo;Lee In-Won;Vorburger Theodore V.
    • Journal of the Optical Society of Korea
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    • v.10 no.1
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    • pp.48-54
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    • 2006
  • White-light scanning interferometry (WLI) and phase shifting interferometry (PSI) are increasingly used for surface topography measurements, particularly for areal measurements. In this paper, we compare surface profiling results obtained from above two optical methods with those obtained from stylus instruments. For moderately rough surfaces ($Ra{\approx}500\;nm$), roughness measurements obtained with WLI and the stylus method seem to provide close agreement on the same roughness samples. For surface roughness measurements in the 50 nm to 300 nm range of Ra, discrepancies between WLI and the stylus method are observed. In some cases the discrepancy is as large as 109% of the value obtained with the stylus method. By contrast, the PSI results are in good agreement with those of the stylus technique.

A Defect Free Bistable C1 SSFLC Devices

  • Wang, Chenhui;Bos, Philip J.
    • Journal of Information Display
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    • v.4 no.1
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    • pp.1-8
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    • 2003
  • Recent progress in both low pretilt and high pretilt defect free C1 surface stabilized ferroelectric liquid crystal (SSFLC) devices is reviewed. First, by numerical calculation to investigate the balance between surface azimuthal anchoring energy and bulk elastic energy within the confined chevron layer geometry of C1 and C2, it is possible to achieve a zigzag free C1 state by low azimuthal anchoring alignment with a low pretilt angle. The critical azimuthal anchoring coefficient for defect free C1 state is calculated. Its relationship with elastic constant, chevron angle as well as surface topography effect are also discussed. Second, using $5^{\circ}$ oblique SiO deposition alignment method a defect free, large memory angle, high contrast ratio and bistable C1 SSFLC display, which has potential for electronic paper applications has also been developed. The electrooptical properties and bistability of this device have been investigated. Various aspects of defect control are also discussed.

The Mechanism of Gold Deposition by Thermal Evaporation

  • Mark C. Barnes;Kim, Doh-Y.;Nong M. Hwang
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 2000.06a
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    • pp.127-142
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    • 2000
  • The charged cluster model states that chemical vapor deposition (CVD) begins with gas phase nucleation of charged clusters followed by cluster deposition on a substrate surface to form a thin film. A two-chambered CVD system, separated by a 1-mm orifice, was used to study gold deposition by thermal evaporation in order to determine if the CCM applies in this case. At a filament temperature of 1523 and 1773 K, the presence of nano-meter sized gold clusters was found to be positive and the cluster size and size distribution increased with increasing temperature. Small clusters were found to be amorphous and they combined with clusters already deposited on a substrate surface to form larger amorphous clusters on the surface. This work revealed that gold thin films deposited on a mica surface are the result of the sticking of 4-10 nm clusters. The topography of these films was similar to those reported previously under similar conditions.

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Plane Surface Generation with a Flat End Mill (평 엔드밀을 이용한 평면가공에서의 가공면 형성기구)

  • Ryu, Si-Hyeong;Kim, Min-Tae;Choe, Deok-Gi;Ju, Jong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.234-243
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    • 1999
  • Using the geometric and the vector methods, three dimensional surface texture and roughness models in flat end milling are developed. In these models, rear cutting effect on surface generation is considered along with tool run-out and tool setting error including tool tilting and eccentricity between tool center and spindle rotational center. Rear cutting is the secondary cutting of the already machined surface by the trailing cutting edge. The effects of tool geometry and tool deflection on surface roughness are also considered. For representing the surface texture more practically, three dimentional surface topography parameters such as RMS deviaiton, skewness and kurtosis are introduced and used in expressing the surface texture characteristics. Under various cutting conditions, it is confirmed that the developed models predict the real surface profile precisely. These models could contribute to the cutter design and cutting condition selection for the reduction of machining and manual finishing time.

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The Characteristics in the Simulation of High-resolution Coastal Weather Using the WRF and SWAN Models (WRF-SWAN모델을 이용한 상세 연안기상 모의 특성 분석)

  • Son, Goeun;Jeong, Ju-Hee;Kim, Hyunsu;Kim, Yoo-Keun
    • Journal of Environmental Science International
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    • v.23 no.3
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    • pp.409-431
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    • 2014
  • In this study, the characteristics in the simulation of high-resolution coastal weather, i.e. sea surface wind (SSW) and significant wave height (SWH), were studied in a southeastern coastal region of Korea using the WRF and SWAN models. This analyses was performed based on the effects of various input factors in the WRF and SWAN model during M-Case (moderate days with average 1.8 m SWH and $8.4ms^{-1}$ SSW) and R-Case (rough days with average 3.4 m SWH and $13.0ms^{-1}$ SSW) according to the strength of SSW and SWH. The effects of topography (TP), land cover (LC), and sea surface temperature (SST) for the simulation of SSW with the WRF model were somewhat high on v-component winds along the coastline and the adjacent sea of a more detailed grid simulation (333 m) during R-Case. The LC effect was apparent in all grid simulations during both cases regardless of the strength of SSW, whereas the TP effect had shown a difference (decrease or increase) of wind speed according to the strength of SSW (M-Case or R-Case). In addition, the effects of monthly mean currents (CR) and deepwater design waves (DW) for the simulation of SWH with the SWAN model predicted good agreement with observed SWH during R-Case compared to the M-Case. For example, the effects of CR and DW contributed to the increase of SWH during R-Case regardless of grid resolution, whereas the differences (decrease or increase) of SWH occurred according to each effect (CR or DW) during M-Case.

Long-term Changes of Sediment and Topography at the Southern Kanghwa Tidal Flat, West Coast of Korea (한국 서해안 강화 남부 갯벌 퇴적물 및 지형의 장기적인 변화)

  • Woo, Han Jun
    • Journal of Wetlands Research
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    • v.15 no.4
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    • pp.493-500
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    • 2013
  • Comparisons of surface sediment distributions in summer 1997 and 2011 and elevations on the tidal flats in April 1998 and March 2013 had been used for understanding the long-term changes of sedimentary environments at southern Kanghwa tidal flat, west coast of Korea. The mud sediments dominated in the eastern part and sandy mud sediments dominated in the western part of the tidal flat in 1997. In 2011, the surface sediments were dominant mud and sandy mud at Sunduri and Tonggum in the eastern part, sandy mud at Tongmakri in the middle part, and sand and muddy sand at Yeochari and Changhwari tidal flats in the western part. The area of mud sediments had decreased, but that of sand-mud mixed sediments extended to eastward tidal flat for 14 years. The long-term topographic changes showed that deposition occurred at Tongmakri and Yeochari and erosion occurred at Changhwari tidal flat during 15 years. These changes should be effected the local hydrodynamic changes by several constructions near the tidal flat since the 1990s.

Numerical Study of Stably Stratified Flow over a Three­dimensional Hill in a Channel (성층화된 수로에서 3차원 Hill에 의한 유속장 변동)

  • 박성은;김동선;이충일;황재동;윤종휘;조규대
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.9 no.2
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    • pp.73-77
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    • 2003
  • This study focuses on illustrating the effect of a hill on current filed at a channel, and the topographic effects of the hill were studied with various numerical experiments. The model experiments showed that stratification as well as bottom topography had influence on current fields around the hill. Due to stratification effect, Karman vortex formed behind the hill by bottom topography made effects on water movement only in the deep layer. The vortex reduced density field around the hill which resulted in the stratification in the water column, and which also resulted in the movement of isopycnic surface to deep layer both in front and back of the hill. The water in the back of the hill moved upward along ispycnic surface afterward. From these effects, velocity pattern in vertical direction around the hill showed opposite direction, downwrad in front of the hill and upward in the back. However, the upward flows did not seem to have any significant influence on the water conditions in the surface layer, even though strong upward flows were found on both side of the hill.

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