• Title/Summary/Keyword: Surface Finishing

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A Study on Automatic Finishing for Die & Mold Surface Using Magnetic Abrasive Polishing (자기연마법을 이용한 금형면의 다듬질 가공자동화 연구)

  • 이용철;안제정박;중천위웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.97-101
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    • 1995
  • This paper describes a new surface finishing process which uses magnetic abrasive polishing. This is applied to automatic finishing of die & mold surface. Nowadays, most of die & mold meanufaturing procedures have been automated by the introduction of NC machine tool and CAD/CAM system. But the surface finishing of die & mold must be done by hand work of well-skilled workers. Though many attempts were tried in the past 15 years to eliminate this hand work, the automatic finishing of die & mold surface with 3D curvature has not been achieved yet. New magnetic abrasive finishing process is thought as one of the possible methods for the automation of 3D surface finishing. In order to improve the grindability of the method, ultra-high speed and 5-axis machining was introduce. The magnetic abrasive polishing which has adopted these methods was confirmend to improve the efficiencyof die & mold surface finishing.

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Study on Surface Roughness due to WA-BF-Fe Grain for Internal Magnet-abrasive Finishing Apparatus of STS 304 Pipe (STS 304 파이프 내면의 자기연마법에 있어서 WA-BF-Fe 자성입자가 표면거칠기에 미치는 영향)

  • 김용수;정윤중;김희남;김순채;배재만
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.35-40
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    • 2001
  • An internal finishing process applying Magnetic Abrasive Finishing (MAF) was proposed to produce smooth inner surfaces of tubes at a high rate. Since this process uses the tube rotation system, it has been considered applicable only to tubes which are rotatable at high speeds. Here development of the stainless tube(STS 304) rotation system to extend the scope of the application of the internal finishing process applying MAF was made. By the stainless tube(STS 304) rotation system, the abrasive magnetically attracted by the poles is rotated along the inner surface of the tube by magnetic force together with fixed poles, finishing the inner surface of the tube. The main results obtained are as follows : 1) The magnet abrasive finishing minimized influence due to external force because non-contact finishing, 2) The profile of surface roughness decreased very good in 11.4m/min range because abrasive size and speed, 3) The profile of surface roughness by flux density decreased in finishing speed 28m/min, 4) The profile of surface roughness by fled rate decreased in 0.16mm/rev and 0.18mm/rev.

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A Stlidy on the Mirror Surface F~n~shinSgy stem using Micro Abraslve Film (마이크로 필름을 이용한 경면가공 시스템에 관한 연구)

  • 김기수;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.273-278
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    • 1994
  • The surface finishing systems using the micro abrasive film were designed and manufactured to make the mirror surface of the cylindrical workpiece. An experimental study of surface finishing was carried out to investigate the performance of mirror surface finishing system. The surface roughness of stainless steel was about Rmax 0.2~0.25 .mu.m, Ra 0.02~0.04 .mu.m in abrasive grain size 12, 9 .mu.m. the surface roughness of chrome coated workpiece was about Rmax 0.07~ 0.11 .mu. m, Ra 0.01 in abrasive grain size 3 .mu. m. Also, to measure the mirror finishing time by mirror surface finishing system, the experiment was carried out on the chrome coated and ground roller of diameter 76mm and length 650mm. The finishing time and surface roughness were 40min and Rmax 0.1~0.13 .mu.m, Ra 0.01 .mu.m.

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Extraction of Factors Effecting Surface Roughness Using the System of Experiments in the Ultra-precision Mirror Surface Finishing (실험 계획법을 이용한 초정밀 경면 연마 가공에서 표면 거칠기에 영향을 미치는 인자의 검출)

  • 배명일;김홍배;김기수;남궁석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.53-60
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    • 1998
  • In this study, it is experimented to find factors effecting surface roughness using the system of experiments. in the mirror surface finishing system. (1) The film feed and oscillation frequency in $40{\mu}m$ abrasive film, grinding speed in $30{\mu}m$, and machining time in $15{\mu}m$15 are the main factors effecting the surface roughness. (2) Applying the optimal finishing condition to $40{\mu}m$, $30{\mu}m$, $15{\mu}m$ abrasive finishing film in sequence, it is possible to obtian about Ra 10 nm surface roughness on SM45C workpiece. (3) Application of the system of experments to the micro abrasive grain film finishing was very effective method in the extraction of main factor and optimal condition.

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Effects of different finishing/polishing protocols and systems for monolithic zirconia on surface topography, phase transformation, and biofilm formation

  • Mai, Hang-Nga;Hong, Su-Hyung;Kim, Sung-Hun;Lee, Du-Hyeong
    • The Journal of Advanced Prosthodontics
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    • v.11 no.2
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    • pp.81-87
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    • 2019
  • PURPOSE. The purpose of this study was to evaluate the effects of various protocols and systems for finishing and polishing monolithic zirconia on surface topography, phase transformation, and bacterial adhesion. MATERIALS AND METHODS. Three hundred monolithic zirconia specimens were fabricated and then treated with three finishing and polishing systems (Jota [JO], Meisinger [ME], and Edenta [ED]) using four surface treatment protocols: coarse finishing alone (C); coarse finishing and medium polishing (CM); coarse finishing and fine polishing (CF); and coarse finishing, medium polishing, and fine polishing (CMF). Surface roughness, crystal phase transformation, and bacterial adhesion were evaluated using atomic force microscopy, X-ray diffraction, and streptococcal biofilm formation assay, respectively. One-way and two-way analysis of variance with Tukey post hoc tests were used to analyze the results (${\alpha}=.05$). RESULTS. In this study, the surface treatment protocols and systems had significant effects on the resulting roughness. The CMF protocol produced the lowest roughness values, followed by CM and CF. Use of the JO system produced the lowest roughness values and the smallest biofilm mass, while the ME system produced the smallest partial transformation ratio. The ED group exhibited the highest roughness values, biofilm mass, and partial transformation ratio. CONCLUSION. Stepwise surface treatment of monolithic zirconia, combined with careful polishing system selection, is essential to obtaining optimal microstructural and biological surface results.

A Study on the Mirror Surface Finishing System Using Micro Abrasive Film (마이크로 연마 필름을 이용한 경면 가공 시스템에 관한 연구)

  • Kim, Hong-Bea;Kim, Ki-Soo;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.68-74
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    • 1997
  • The surface finishing system using the micro abrasive film was designed and manufactured to make the mirror surface of the cylindrical workpices. An experimental study of srface finishing was carried out to investigate the performance of mirror surface finishing system. The surface roughness value of stainless steel was about 0.2 .approx. 0.25 .mu. m Rmax, 0.02 .approx. 0.04 .mu. m Ra, using abrasive grain size of 12, 9 .mu. m. The surface roughness value of chrome coated workpiece was about 0.07 .approx. 0.11 .mu. m Ra using abrasive grain size 3 .mu. m. In the same condition, the chrome coated workpiece has obtained better surface roughness charateristics than the one of stainless steel.

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INDUSTRIAL STATUS OF DRY PLATING AS AN ALTERNATIVE TO WET PLATING PROCESS IN KOREAN SURFACE FINISHING INDUSTRY

  • Kwon, Sik-Chol;Baek, Woon-Sung;Lee, Gun-Hwan;Rha, Jong-Joo
    • Journal of the Korean institute of surface engineering
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    • v.32 no.3
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    • pp.253-256
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    • 1999
  • Wet plating has been initiated and developed as a major surface finishing technology as of the long customized and highly productive process until now. As the external compression by virtue of the environmental preservation becomes stricter, there has been new move to adapt dry plating line instead of conventional wet plating one in domestic surface finishing industry. Dry plating, so-called, plasma surface technology has been developed in semiconducting industry and becomes a key technology to be useful as an alternative to wet plating in surface finishing industry. The historical progress of domestic surface finishing industry was outlined with the background on the adaptation of three dry plating processes-plasma spraying, plasma nitriding and ion plating. The present status of domestic industrial activity was covered on major alternative to wet plating.

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A Study on Internal Surface Finishing of Tube Using Magnetic Assisted Polishing (원통내면의 자기연마에 관한 연구)

  • 이용철;박상길;송치성;이종렬;이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.792-795
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    • 2000
  • The magnetic assisted finishing thought to be one of the potential methods for the automatic polishing process. In this study, magnetic assisted finishing process was experimentally attempted to polish the intrnal surface of the cylindrical tube. The newly developed magnetic tool was used, and its polishing performance exmined. From the experimental results, it is found that i ) the newly developed tool is suitable for intrnal surface finishing of the tube. ii ) the surface roughness of 0.9~1${\mu}{\textrm}{m}$Rmax before polishing is improved to the value of 0.2 ${\mu}{\textrm}{m}$Rmax in the finishing experiment of stainless steel STS3602L tube in 6 minutes finishing time.

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Development of Finishing Panel using Surface Treatment Method (표면처리공법을 활용한 마감 패널 개발)

  • Kim, Kang-Min;Yoon, Seob;Kwan, Hae-Won;Gong, Min-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.57-58
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    • 2019
  • Precast concrete finishing panels can be implemented in different colors, textures and designs relatively freely by different designers in different finishing materials. Therefore, we tried to develop a PC finishing panel that can be applied in the field by using various color pigment and concrete surface retardation method and polishing method.

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Development of Flexible Tool for Curved Surface Finishing (곡면 다듬질용 유연공구 개발)

  • 조성산;유용균;이승영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.141-146
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    • 2000
  • A flexible tool is developed for automatic finishing of curved surfaces without any complicated control technique on three-axes machining center. The tool is made of thermosetting polyurethane elastomer on the surface of which aluminum oxide abrasives are mounted. Performance and durability of the tool are examined by finishing ball-end milled surfaces of high-alloyed tool steel. It is demonstrated that the tool removes cusp successfully without changing overall surface shape in relatively short time.

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