• Title/Summary/Keyword: Surface Error Compensation

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Development of an Automatic Tool Compensation System for M/C (머시닝센터용 자동공구보정시스템의 개발)

  • 정상화;신현성;김현욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.48-54
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. in this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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An Ultraprecise Machining System with a Hexapod Device to Measure Six-Degree-Of-Freedom Relative Motions Between The Tool And Workpiece

  • Oiwa, Takaaki
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.3-8
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    • 2007
  • A machining system that generates accurate relative motions between the tool and workpiece is required to realize ultra precise machining or measurements. Accuracy improvements for each element of the machine are also required. This paper proposes a machining system that uses a compensation device for the six-degree-of-freedom (6-DOF) motion error between the tool and workpiece. The compensation device eliminates elastic and thermal errors of the joints and links due to temperature fluctuations and external forces. A hexapod parallel kinematics mechanism installed between the tool spindle and surface plate is passively actuated by a conventional machine. Then the parallel mechanism measures the 6-DOF motions. We describe the conception and fundamentals of the system and test a passively extensible strut with a compensation device for the joint errors.

Development of a Submicron Order Straightness Measuring Device (서브미크론 진직도 측정장치 개발)

  • 박천홍;정재훈;김수태;이후상
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.124-130
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    • 2000
  • For measuring out the submicron order straightness, a precision measuring device is developed in this paper. The device is constructed with a hydrostatic feed table and a capacitive type sensor which is mounted to the feed table. Straightness is acquired as substracting the motion error of feed table from the measured profile with probe. Motion error of feed table is simultaneously compensated upto 0.120${\mu}{\textrm}{m}$ of linear motion error and 0.20arcsec of angular motion error using the active controlled capillary. Reversal method and strai호t-edge is used fur estimating the measuring accuracy and from the experimental result, it is verified that the device has the measuring accuracy 0.030m. Also, through the practical application on the measurement of ground surface, it is confirmed that the device is very effective to measure the submicron order straightness.

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Development of Automatic Cam Profile Measurement System (자동 측정이 가능한 전용 캠 프로파일 측정 시스템 개발)

  • Jeong, Hwang-Young;Lee, Hyun-Seok;Park, Tae-Min;Shin, Woo-Cheol;Koh, Jun-Bin;Hong, Jun-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.106-112
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    • 2008
  • In this paper, It does the profile measurement of the cam of diesel engine SOHC of the actual object. It uses the measurement of run-out method. This method is that the surface of the object is measured by the sensor when the object rotate, and calculated and displayed by the computer the signal which acquired by sensor. When we acquire the signals, we have two error because of motion and contacting between cam and probe. In this paper, we compensate the motion error while simply liner equation. And we have a solution that we change the figure of probe when we have a contacting error. We compared the data measuring on developed automatic cam profile measuring system with the data measured on CMM.

A Study on Enhancement of Grinding Accuracy by an Active Tool Control

  • Oh, Chang-Jin;Kim, Ock-Hyun
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.633-638
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    • 2002
  • An approach to enhance dimensional accuracy of the grinding process has been presented, and grinding of a glass material with a metal-bonded diamond wheel has been studied. In this study, a grinding tool is suspended flexibly and controlled by an electromagnetic actuator. During grinding, profile error of a ground surface is indirectly measured and fed back to a control system. A model of grinding error has been suggested on which the indirect measurement has been based. An optimal PID control is adopted and effectiveness of the in-process feedback control has been verified experimentally.

Improved Responsiveness of Model-Based Sensorless Control for Electric-Supercharger Motor using an Position Error Compensation (위치 오차 보상을 통한 전동식 슈퍼차저 모터의 모델 기반 센서리스 응답성 개선)

  • Park, Gui-Yeol;Hwang, Yo-Han;Heo, Nam;Lee, Ju
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.1
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    • pp.9-15
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    • 2019
  • Sensorless electric superchargers have recently been actively developed to provide a large amount of oxygen to engines in order assist the combustion process for miniaturizing the engines and improving fuel efficiency. The model-based sensorless method for surface-mounted permanent magnet synchronous motors has a disadvantage in that the system may become unstable due to parameter variations in low-speed operation and the rapid-acceleration section. An electric supercharger requires fast response to improve the engine response delay, such as the turbocharger turbo-rack. Therefore, the responsiveness must be improved to use the model-based sensorless system. The position compensation algorithm designed in this study is controlled by converting the position error into the beta, which is the angle formed by the d-axis and the stator current during sudden speed change. In this study, we improved the response of the model-based sensorless system through the algorithm and verified the algorithm validity by applying the algorithm to an actual dual-motor supercharger.

Manufacturing and error compensation of interpolated curves and surfaces for reverse Engineering (Reverse Engineering을 위한 보간곡선, 곡면의 가공 및 오차 보정)

  • 양재봉
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.230-234
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    • 1997
  • Reverse engineering involves digitizing a three-dimensional model or part converting the data to a CAD database description and manufacturing by CNC. Currently, the digitization is done through measurements taken manually by a CMM or touch probe mounted on a CNC machinetool. Some reverse engineering techniques require close integration between the data collection method and the surface-fitting algorithms. Accurate surface data are collected by input to the surface fitting method. This study has been found that both the smoothness of surfaces and accuracy of surface fitting are related with the degree of the interpolated surfaces.

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Reverse Engineering for Sculptured Surfaces by Using NURBS Approximation (역공학(Reverse Engineering)을 위한 자유곡면 형상의 NURBS Approximation)

  • Cho, Jae-Hyung;Cho, Myung-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.108-115
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    • 2002
  • In measuring step for reverse engineering of sculptured surfaces, computer vision system is used to simplify the complicated surface by boundary edge detection method that minimizes the measuring error. The measured data by Coordinate measuring machine is clouded data points of surfaces which is segmented surface using image process. In this research, the measured data is approximated as NURBS surfaces by new suggested algorithm. The position and number of control points, selection of parametric values and compensation of weight factors are proposed. Finally, surface model is simulated and improved resulting performance is obtained.

A Simple Learning Variable Structure Control Law for Rigid Robot Manipulators

  • Choi, Han-Ho;Kuc, Tae-Yong;Lee, Dong-Hun
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.354-359
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    • 2003
  • In this paper, we consider the problem of designing a simple learning variable structure system for repeatable tracking control of robot manipulators. We combine a variable structure control law as the robust part for stabilization and a feedforward learning law as the intelligent part for nonlinearity compensation. We show that the tracking error asymptotically converges to zero. Finally, we give computer simulation results in order to show the effectiveness of our method.

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A Study on Measurement for Endmill Dia. using Electric Contact Method (공구마모보정을 위한 전기접점식 자동공구 보정시스템 개발)

  • 정상화;신형성;나윤철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.445-449
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

  • PDF