• Title/Summary/Keyword: Surface Conditions

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A Study on the Surface Roughness Variation of Spur Gear Teeth as a function of the Surface Treatment (표면처리에 따른 평기어 치의 표면거칠기 변화에 관한 연구)

  • 유장열;이성철;권오관;정태형
    • Tribology and Lubricants
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    • v.7 no.2
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    • pp.67-74
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    • 1991
  • The contact characteristics of gear tooth surface were studied by using the gear test rig of power circulation type. The effect of surface treatment conditions and revolutions on the tooth surface roughness parameters, and the relations between the lubrication conditions and tooth surface conditions, in spur gear sets wear considered. The result show that heat treatment of gear have an important effect upon fatigue strength and tooth surface conditions, and surface asperities undergo a circulating process of creation and destruction because of the influnce of plastic deformation. And surface roughness conditions at the tooth tips accompany a great deal of variation in running-in stage. According to the lubrication analysis and the study the tooth surface have a greater effect on surface demage than lubrication conditions, in mixed-lubrication condition.

A study on monitoring and control in laser transformation hardening process (레이저 표면 경화 공정의 계측 및 제어에 관한 연구)

  • 우현구;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.883-888
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    • 1993
  • This paper proposes a monitoring method using an infrared temperature sensor in laser surface hardening process. To investigate the validity of the method a series of experiments are performed for various conditions. The experimental results show that the surface temperature depends upon the laser power, travelling speed and surface conditions of a specimen. Especially, the laser surface hardening process is greatly influenced by the surface conditions of the specimen, such as coating thickness and materials.

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Computational Investigation of Seakeeping Performance of a Surfaced Submarine in Regular Waves

  • Jung, Doojin;Kim, Sanghyun
    • Journal of Ocean Engineering and Technology
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    • v.36 no.5
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    • pp.303-312
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    • 2022
  • A submarine is optimized to operate below the water surface because it spends most of its time in a submerged condition. However, the performance in free surface conditions is also important because it is unavoidable for port departure and arrival. Generally, potential flow theory is used for seakeeping analysis of a surface ship and is known for excellent numerical accuracy. In the case of a submarine, the accuracy of potential theory is high underwater but is low in free surface conditions because of the nonlinearity near the free surface area. In this study, the seakeeping performance of a Canadian Victoria Class submarine in regular waves was investigated to improve the numerical accuracy in free surface conditions by using computational fluid dynamics (CFD). The results were compared to those of model tests. In addition, the potential theory software Hydrostar developed by Bureau Veritas was also used for seakeeping performance to compare with CFD results. From the calculation results, it was found that the seakeeping analysis by using CFD gives good results compared with those of potential theory. In conclusion, seakeeping analysis based on CFD can be a good solution for estimating the seakeeping performance of submarines in free surface conditions.

A study on machining conditions on surface roughness in EPS End-milling (EPS 엔드밀 가공 시 표면 거칠기에 미치는 가공조건에 관한 연구)

  • Seo, Keum-Hee;Son, Min-Kyu;Yoon, Gil-Sang;Ko, Young-Bae
    • Design & Manufacturing
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    • v.11 no.2
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    • pp.46-50
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    • 2017
  • EPS used in lost foam casting elastic modulus is extremely low. So it is necessary to derive machining conditions for effective cutting. Therefore this study were analyzed end-milling machining conditions to affecting the surface roughness of EPS foam. The machining conditions were set to depth, feed, and RPM at 3-level. And 18experimental conditions were derived using mixed orthogonal array. The most important condition for surface roughness is RPM. In addition, RPM machining condition range test that can realize surface roughness less than $10{\mu}m$ was performed. he range of RPM conditions is more than 15,000. However the range of RPM conditions is a condition that is difficult to use in actual field. In the future variance analysis and experiments are needed to derive the range of machining conditions available.

Application of Response Surface Method for Optimal Transfer Conditions of MLCC Alignment System (반응표면법을 이용한 MLCC 자동 정렬 시스템의 운영조건 최적화)

  • Kim, Jae-Min;Chung, Won-Ji;Shin, O-Chul
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.582-588
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    • 2010
  • This paper presents the Application of Response Surface Method for Optimal Transfer Conditions of MLCC Alignment System. his paper is composed of two parts: (1) Testing performance verification of MLCC alignment system, compared with manual operation; (2) Applying response surface method to figuring out the optimal transfer conditions of MLCC transfer system. Based on the successfully developed MLCC alignment system, the optimal transfer conditions have been explored by using RSM. The simulations using $ADAMS^{(R)}$ has been performed according to the cube model of CCD. By using $MiniTAB^{(R)}$, we have established the model of response surface based on the simulation results. The optimal conditions resulted from the response optimization tool of $MiniTAB^{(R)}$ has been verified by being assigned to the prototype of MLCC alignment system.

Surface elasticity-based modeling and simulation for dynamic and sensing performances of nanomechanical resonators

  • Kilho Eom
    • Advances in nano research
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    • v.14 no.3
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    • pp.285-294
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    • 2023
  • The dynamic and sensing performances of nanomechanical resonators with their different boundary conditions are studied based on surface elasticity-based modeling and simulation. Specifically, the effect of surface stress is included in Euler-Bernoulli beam model for different boundary conditions. It is shown that the surface effect on the intrinsic elastic property of nanowire is independent of boundary conditions, while these boundary conditions affect the frequency behavior of nanowire resonator. The detection sensitivity of nanowire resonator is remarkably found to depend on the boundary conditions such that double-clamping boundary condition results in the higher mass sensitivity of the resonator in comparison with simple-support or cantilever boundary condition. Furthermore, we show that the frequency shift of nanowire resonator due to mass adsorption is determined by its length, whereas the frequency shift is almost independent of its thickness. This study enables a design principle providing an insight into how the dynamic and sensing performances of nanomechanical resonator is determined and tuned.

Improvement of COMS Land Surface Temperature Retrieval Algorithm

  • Hong, Ki-Ok;Suh, Myoung-Seok;Kang, Jeon-Ho
    • Korean Journal of Remote Sensing
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    • v.25 no.6
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    • pp.507-515
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    • 2009
  • Land surface temperature (LST) is a key environmental variable in a wide range of applications, such as weather, climate, hydrology, and ecology. However, LST is one of the most difficult surface variables to observe regularly due to the strong spatio-temporal variations. So, we have developed the LST retrieval algorithm from COMS (Communication, Ocean and Meteorological Satellite) data through the radiative transfer simulations under various atmospheric profiles (TIGR data), satellite zenith angle (SZA), spectral emissivity, and surface lapse rate conditions using MODTRAN 4. However, the LST retrieval algorithm has a tendency to overestimate and underestimate the LST for surface inversion and superadiabatic conditions, respectively. To minimize the overestimation and underestimation of LST, we also developed day/night LST algorithms separately based on the surface lapse rate (local time) and recalculated the final LST by using the weighted sum of day/night LST. The analysis results showed that the quality of weighted LST of day/night algorithms is greatly improved compared to that of LST estimated by original algorithm regardless of the surface lapse rate, spectral emissivity difference (${\Delta}{\varepsilon}$) SZA, and atmospheric conditions. In general, the improvements are greatest when the surface lapse rate and ${\Delta}{\varepsilon}$ are negatively large (strong inversion conditions and less vegetated surface).

Surface-enhanced Raman Spectroscopy of Benzimidazolic Fungicides: Benzimidazole and Thiabendazole

  • Kim, Mak-Soon;Kim, Min-Kyung;Lee, Chul-Jae;Jung, Young-Mee;Lee, Mu-Sang
    • Bulletin of the Korean Chemical Society
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    • v.30 no.12
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    • pp.2930-2934
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    • 2009
  • Surface-enhanced Raman Scattering (SERS) spectroscopy is applied to the study of the adsorption of benzoimidazolic fungicides benzimidazole (BIZ) and thiabendazole (TBZ) on silver mirrors. The influence of pH on the adsorption mechanism was investigated. In case of BIZ, two different adsorption mechanisms are deduced depending on the experimental conditions: via the $\pi$ electrons of the ring in neutral conditions and through an ionic pairing of protonated nitrogen atom with the chloride adsorbed on the metal surface. The SERS spectra of TBZ revealed that most molecules were adsorbed on silver surface by the ${\pi}$ electrons in neutral and acidic conditions but in acid conditions, some molecules were adsorbed via the sulfur and nitrogen atoms tilted slightly to the surface.

A Study on the Surface Characteristics of Al Alloy Plate used in Shipbuilding in LASER Cutting (선박용 Al 합금의 레이저 절단시 표면 특성에 관한 연구)

  • Kim, Seong-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.529-535
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    • 2009
  • One of the most important things in shipbuilding is to select light and high tensile strength materials. Therefore, the use of Al alloy in shipbuilding become an increase. In cutting the aluminum plate, the quality of the cut surface is strongly influenced by the cutting conditions such as cutting speed, kerf width, plate thickness, cutting materials, and applied gas pressure. The cutting experiment of Al alloy plate(5083) were carried out using LASER cutting machine. The upper and lower of kerf width, the surface roughness(Ra, Rmax) of cut surface were measured under various cutting conditions. The morphologies of cutting surface were also monitored at various cutting conditions. The optimum cutting conditions of Al alloy among tested were indicated.

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Experimental Study of Cutting force and Surface Roughness Prediction in MQL Tooling of Al 6061 (Al 6061 MQL 선삭가공에서 절삭력과 표면거칠기 예측에 관한 실험적 연구)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.159-167
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    • 2008
  • Cooling lubricants are used in machining operations in order to reduce friction at the tool-chip and tool-workpiece interfaces, cool both chip and tool, and remove chip. Furthermore, they influence a strong effect on the shearing mechanisms and, consequently, on the machined surface quality and tool wear. However, several researchers state that the costs related to cutting fluids is frequently higher than those related to cutting tools. Moreover, the cooling lubricants cause an increase in both worker's health and social problems related to their use and correct disposal. Therefore, many researchers have focused on the environmentally conscious machining technologies. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. In this paper, an experimental model to obtain the optimal cutting conditions in MQL turning was suggested, and the effects of cutting conditions on surface roughness and cutting force were analyzed. For these purposes, FFD (Fractional Factorial Design) and RSM (Response Surface Methods) were used for the experiment. Cutting force and surface roughness with different cutting conditions were measured through the external cylindrical turning of Al 6061 based on the experiment plan. The measured data were analyzed by regression analysis and verification experiments with random conditions were conducted to confirm the suggested experimental model.