• 제목/요약/키워드: Superplastic Forming/Diffusion Bonding

검색결과 13건 처리시간 0.019초

단계적 가압을 이용한 초소성 성형/확산접합의 공정설계 (Process Design of Superplastic Forming/Diffusion Bonding by Using Step-by-step Pressurization)

  • 송재선;강영길;홍성석;권용남;이정환;김용환
    • 소성∙가공
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    • 제16권4호
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    • pp.239-243
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    • 2007
  • Superplastic forming/diffusion bonding(SPF/DB) has been widely used in the automotive and aerospace industry since it has great advantages to produce very light and strong components. Finite element method(FEM) is used to model the SPF/DB process of 3-sheet sandwich panel to predict the pressure-time curve and to analyze the process parameters. In order to eliminate defects of the part, a new pressurization scheme is proposed. Contrary to the conventional one-step pressurization, which causes the folding at the DB joint, two-step pressurization can eliminate the folding. Effect of pressurization cycle was investigated by using FE analysis and proper pressurization cycle is proposed.

유한요소법을 이용한 초소성 성형/확산접합 공정 설계 (Superplastic Forming /Diffusion Bonding Processes Design Using a Finite Element Method)

  • 홍성석;이종수;김용환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.155-161
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    • 1995
  • Superplastic forming/diffusion bonding(SPF/DB) processes are analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted using two-node line element based on membrane approximation for plane strain shapes. Material behavior during SPF/DB of the integral structures with complicated shapes are investigated. The tying condition is employed for the analysis inter-sheet contact problems. A movement of rib structure is successfully prodicted during the forming.

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압력제어를 이용한 초소성 성형/확산접합의 공정설계 (Process design of superplastic forming/diffusion bonding by using pressure control)

  • 송재선;강영길;홍성석;권용남;이정환;김용환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.332-335
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    • 2007
  • The superplastic forming (SPF) has been widely used in the automotive and aerospace industry because it has great advantages to produce very light and strong components. Finite element method (FEM) is used to model the process of superplastic forming/diffusion bonding (SPF/DB), to predict the pressure-time curve and to analyze the process parameter. In this study, process design of SPF/DB is carried out a 3-sheet sandwich part. SPF/DB process with pressure control was analyzed by using finite element method. For obtaining proper shape, step-by-step pressurization is proposed. The first step of SPD/DB process is obtained by applying of pressure in patches. From the next step it applied pressure to all regions (between inner sheets, between inner and face sheets). By using the proposed pressurization scheme, deficit in part shape is found to be eliminated.

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