• Title/Summary/Keyword: Super micro-hole

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A study on the micro-hole machining for micro-extruding die (극세선용 압출다이의 미세구멍 가공기술 연구)

  • 민승기;제태진;이응숙;이동주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.202-205
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    • 2002
  • The micro-extruding die is a die for manufacturing of fine-wire by extruding process. The fine-wire made from the micro-extruding can be effectively applied to fields of semiconductor parts and medical parts etc. It is predicted that the demand of fine-wire in industry is more and more increasing. In this study $\Phi$ 50${\mu}{\textrm}{m}$ micro-drill which is coated with diamond is used for drilling of super micro-hole sues. For the machining of taper parts of entrance and exit, drill having $\Phi$ 9mm inclination angle 20$^{\circ}$ is used. This is useful for anti tool-breakage in drilling process. After micro-drilling, the polishing process by abrasive is carried out for increasing surface roughness.

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A study on the machining of micro-extruding die using micro-drilling (마이크로 드릴링을 이용한 미세압출다이 가공에 관한 연구)

  • 민승기;제태진;이응숙;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.161-166
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    • 2003
  • The micro-extruding die is a die for manufacturing of fine-wire by extruding process. The fine-wire made from the micro-extruding can be effectively applied to fields of semiconductor parts and medical parts etc. It is predicted that the demand of fine-wire in industry is more and more increasing. In this study $\phi50\mu m$ micro-drill which is coated with diamond is used for drilling of super micro-hole sizes. For the machining of taper parts of entrance and exit, drill having $\phi50\mu\textrm{mm}$ inclination angle $20^{\circ}$and angle $30^{\circ}$ is used. This is useful for anti tool-breakage and excessive too-wear in drilling process. After micro-drilling, the polishing process by diamond abrasive and polishing wood s carried out for increasing surface roughness.

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A Study of Electrode Wear Estimation and Compensation for EDM Drill (방전 드릴링에서 전극 소모량 예측 및 보정)

  • Lee, Cheol-Soo;Choi, In-Hugh;Choi, Young-Chan;Kim, Jong-Min;Heo, Eun-Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.3
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    • pp.149-155
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    • 2013
  • Electric discharging machining (EDM) is commonly adopted to machine the precise and tiny part when it is difficult to meet the productivity and the tolerance by the conventional cutting method. The die-sinking EDM method works well to machine the micro-parts and the perpendicular wall of die and mould, whereas EDM drilling, called super drill, is excellent to machine the deep and narrow hole regardless the material hardness and the hole location. However, the electrode wear is rapid compared to the conventional cutting tool and makes it difficult to control the electrode feeding and to machine precisely. This paper presents an efficient method to estimate the electrode wear using hole pass-through experiment while the stochastic method is used to compensate for the estimation model. To validate the proposed method, the commercial EDM drill machine is used. The experiment result shows that the electrode wear amount can be predicted very precisely.

AN EXPERIMENTAL STUDY ON HARDNESS IN VISIBLE LIGHT-CURED COMPOSITE RESIN AT VARYING DEPTH (가시광선(可視光線) 복합(復合)레진의 심부경도(深部硬度) 측정(測定)에 관(關)한 실험적(實驗的) 연구(硏究))

  • Myoung, Jae-Keun;Lee, Myoung-Jong
    • Restorative Dentistry and Endodontics
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    • v.11 no.1
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    • pp.43-52
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    • 1985
  • The purpose of this study was to measure the Micro-Knoop Hardness of three commercial visible light-cured composite resins (Plurafil-super, He1iosit and Durafi) according to the difference of depth and shade. Specimens of the resin were prepapared in plastic tubes 5mm in diameter with height of 5mm, and the tubes were put into the columned holes in stone molds. The molds were exposed to the visible light through the hole 5mm in diameter in metal plate. Specimens were sectioned (longitudinally) with disk. Knoop Hardness measurements were made at the depth of surface, 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0mm from the surface to the deep portion. Knoop Hardness numbers were taken on each depth under 20gm load for 10 seconds with Shimadzu Tester. The following results were: 1. The highest hardness value was measured at 0.5mm depth. Then the deeper the depth, the lesser the hardness was observed. 2. The value of hardness was directly propotional to the time of exposure to the light. 3. The hardness of light shade resin was higher than the that of the dark shade. 4. The pattern of hardness change at varying depth is similar to all the experimental materials with no relation to the shade nor exposure time.

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