• Title/Summary/Keyword: Subsea shield TBM tunnelling

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A study on the risk and settlement evaluation of a shield TBM excavated in soft marine sedimentary soils (해저 연약 퇴적층 지반 쉴드 TBM 위험요인 평가 및 장비 침하에 관한 연구)

  • You, Kwang-Ho;Park, Chi-Myeon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.4
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    • pp.355-364
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    • 2016
  • Recently, a 3,250 meter-long tunnel was constructed beneath the sea bed formed of composite sedimentary soils to transport reusable waste heat gas of industrial complex in the west coast of Korea. Some risks such as machine settlement always exist due to the uncertainties of geological and construction factors during the subsea shield TBM tunnelling. In this construction site, the deviation of tunnel alignment caused by shield TBM settlement was occurred during excavation. It was examined that the lack of bearing capacity of soft clay was a main cause. This paper evaluates the risk of shield TBM tunnelling considering the ground conditions. Correlation between machine settlement and its advance rate was evaluated through the analytical equation in which bearing capacity is considered and a 3-D numerical analysis which can simulate the TBM advance condition (in other words, the dynamic condition). It was found out that a shield TBM could settle due to the insufficient bearing capacity of soft clay layers. In order to prevent such the problem, the best advance rate proper to the ground characteristics is needed to be applied. In the ground conditions of the section of interest, it was turned out that if the shield TBM advance rate was maintained between 35 mm/min and 40 mm/min, the machine settlement could be avoided.

Manufacturing of an earth pressure balanced shield TBM cutterhead for a subsea discharge tunnel and its field performance analysis (해저 배출관로 건설을 위한 토압식 쉴드TBM 커터헤드의 설계·제작 및 현장 굴진성능의 분석)

  • Bae, Gyu-Jin;Chang, Soo-Ho;Park, Young-Taek;Choi, Soon-Wook;Lee, Gyu-Phil;Kwon, Jun-Yong;Han, Kyoung-Tae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.161-172
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    • 2014
  • An earth pressure balanced shield TBM with the diameter of 4.4 m was designed and manufactured for a subsea discharge tunnel excavation. Its cutterhead was designed to be optimized for the strongest rock mass condition in the tunnel alignment, and then the applicability of the refurbished shield TBM was validated for its maximum capacity. Especially, the maximum cutter penetration depth for the strongest rock mass condition should be kept to be below 7 mm/rev in order to satisfy the allowable capacities of the shield TBM. From the analysis of TBM advance data, approximately 95% of field data showed the cutter penetration depth below 7 mm/rev. In addition, it was certified that the acting forces of every disc cutter, TBM thrust and torque during TBM driving were within the allowable capacities of the shield TBM and its disc cutters. When real acting forces of the disc cutters in the field were compared with those predicted by the CSM model, they showed the close relationships with each other even though the predictions by the CSM model were approximately 22~25% higher than field data.

Study on selection and basic specifications design of shield TBM for power cable tunnels (터널식 전력구 쉴드TBM 선정 및 기본설계 사양 제시에 관한 연구)

  • Jung Joo Kim;Ji Yun Lee;Hee Hwan Ryu;Ju Hwan Jung;Suk Jae Lee;Du San Bae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.3
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    • pp.201-220
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    • 2023
  • Power cable tunnels is one of the underground structures meant for electricity transmission and are constructed using shield TBM method when transitting across urban and subsea regions. With the increasing shaft depth for tunnels excavation when the shield TBM excavated the rock mass, the review of selecting closed-type shield TBM in rocks becomes necessary. A simplified shield TBM design method is also necessary based on conventional geotechnical survey results. In this respect, design method and related design program are developed based on combined results of full-scale tests, considerable amount of accumulated TBM data, and numerical simulation results. In order to validate the program results, excavation data of a completed power cable tunnel project are utilized. Thrust force, torque, and power of shield TBM specification are validated using Kernel density concept which estimates the population data. The robustness of design expertise is established through this research which will help in stable provision of electricity supply.

Review of Pre-grouting Methods for Shield TBM Tunneling in Difficult Grounds (특수지반에서 쉴드TBM 굴착 시 프리그라우팅 적용 사례 고찰)

  • Yoon, Youngmin;Jeong, Hoyoung;Jeon, Seokwon
    • Tunnel and Underground Space
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    • v.28 no.6
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    • pp.528-546
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    • 2018
  • Cases of TBM tunnelling have been consistently increasing worldwide. In many recent subsea and urban tunnelling projects, TBM excavation has been preferably considered due to its advantages over drill and blast tunnelling. Difficult ground conditions are highly probable to appear in subsea and urban tunnels because of the shallow working depth and alluvial characteristics. Under the difficult ground conditions, ground reinforcement measures should be considered including grouting, while it is of great importance to select the optimal grout material and injection method to cope with the ground condition. The benefits from TBM excavation, such as fast excavation, increased safety, and reduced environmental impact, can be achieved by applying appropriate ground reinforcement with the minimum overrun of cost and time. In this report, various grouting methods were reviewed so that they can be applied in difficult ground conditions. In addition, domestic and international cases of successful ground reinforcement for difficult grounds were introduced for future reference.

Analysis on dynamic numerical model of subsea railway tunnel considering various ground and seismic conditions (다양한 지반 및 지진하중 조건을 고려한 해저철도 터널의 동적 수치모델 분석)

  • Changwon Kwak;Jeongjun Park;Mintaek Yoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.6
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    • pp.583-603
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    • 2023
  • Recently, the advancement of mechanical tunnel boring machine (TBM) technology and the characteristics of subsea railway tunnels subjected to hydrostatic pressure have led to the widespread application of shield TBM methods in the design and construction of subsea railway tunnels. Subsea railway tunnels are exposed in a constant pore water pressure and are influenced by the amplification of seismic waves during earthquake. In particular, seismic loads acting on subsea railway tunnels under various ground conditions such as soft ground, soft soil-rock composite ground, and fractured zones can cause significant changes in tunnel displacement and stress, thereby affecting tunnel safety. Additionally, the dynamic response of the ground and tunnel varies based on seismic load parameters such as frequency characteristics, seismic waveform, and peak acceleration, adding complexity to the behavior of the ground-tunnel structure system. In this study, a finite difference method is employed to model the entire ground-tunnel structure system, considering hydrostatic pressure, for the investigation of dynamic behavior of subsea railway tunnel during earthquake. Since the key factors influencing the dynamic behavior during seismic events are ground conditions and seismic waves, six analysis cases are established based on virtual ground conditions: Case-1 with weathered soil, Case-2 with hard rock, Case-3 with a composite ground of soil and hard rock in the tunnel longitudinal direction, Case-4 with the tunnel passing through a narrow fault zone, Case-5 with a composite ground of soft soil and hard rock in the tunnel longitudinal direction, and Case-6 with the tunnel passing through a wide fractured zone. As a result, horizontal displacements due to earthquakes tend to increase with an increase in ground stiffness, however, the displacements tend to be restrained due to the confining effects of the ground and the rigid shield segments. On the contrary, peak compressive stress of segment significantly increases with weaker ground stiffness and the effects of displacement restrain contribute the increase of peak compressive stress of segment.