• Title/Summary/Keyword: Sub Deco

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Minimization of Weld Lines in Two Shot Molded Parts with Microlenses (미소 렌즈가 내재화된 이중사출 성형제품의 웰드라인 최소화)

  • 신주경;민병권;김영주;강신일
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.230-235
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    • 2004
  • A new design based on the appropriate geometry of molded part and type of runner system under the optimal processing conditions was proposed to minimize the micro weld lines on the sub deco surface molded by two shot molding. Theoretical and experimental studies were conducted to examine the cause of the weld lines during the overmolding process in two shot molding. Various dimensions and geometries of substrate$(1^{st}shot)$ and the wall thickness of overmold$(2^{nd}shot)$ have been proposed to avoid the weld lines which are the most inevitable appearance defects occurred on the sub deco. The each design proposal was analyzed by mold flow analysis after part modeling. The analysis results were compared with molded part from mass production tool. It could be seen that from the analysis that the proper geometry of plastic part and type of runner system considering pressure drop under the optimal processing conditions were the most influential factors to avoid weld lines occured on the sub deco.

Study on the Estimation of Proper Compression Ratios for Korean Domestic Wood Species by Single Pellet Press

  • LEE, Hyoung-Woo;KIM, Soon-Bae
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.4
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    • pp.450-457
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    • 2020
  • Single pellet press technology allows for fast, low-cost, and small-scale tests to investigate pelletizing characteristics. We estimated proper compression ratios for five Korean domestic wood species through predicted relationships between pelletizing pressure Px and compression ratio based on experimental data obtained from a single pellet press unit. The pressures required to obtain a 6-mm-diam pellet of density 1200 kg/㎥ were estimated as 111 MPa for Populus davidiana, 133 MPa for Robinia pseudoacacia, 136 MPa for Quercus mongolica, 97 MPa for Pinus densiflora, and 127 MPa for Pinus rigida. On the basis of these pressures, we estimated proper compression ratios to be within the range 7.676-8.410 for these species, and we found the compression ratios needed for hardwood species to be somewhat higher than those needed for softwood species to obtain the pellet density of 1200 kg/㎥.