• 제목/요약/키워드: Styrofoam-pattern

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자동차 프레스 금형의 스티로폼-패턴 가공을 위한 전용 CAM 시스템 개발 (Development of a Dedicated CAM System for Styrofoam-pattern Machining)

  • 박정환
    • 한국CDE학회논문집
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    • 제3권4호
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    • pp.223-235
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    • 1998
  • A dedicated CAM(Computer-Aided Manufacturing) system has been developed, which generated tool-path to machine Styrofoam stamping die-patterns in Chrysler Corporation. A previous process to build die-patterns was to "stick build" the pattern, in which stock is cut & glued together, and then the NC machining of part-surface shape completes building a Styrofoam die-pattern. The current process utilizes the developed CAM system, and almost removes the manual work, consequently reduces the overall lead time. The paper presents the overall system structures, tool-path generation, and some features of Styrofoam pattern machining.

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주물용 스티로폼 목형 제작을 위한 레이저 가공 공정 개발 (Laser Processing for Manufacturing Styrofoam Pattern)

  • 강경호;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1085-1088
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    • 2001
  • The process of styrofoam pattern that has been used for material of press die pattern depends chiefly on handwork. Laser manufacturing system developed to increase precision and efficiency of process that is also able to convert the design easily. Applying the RP(rapid prototyping) concept reversely, the unnecessary part of section is vapored away by heat source of laser beam after converting 3-D CAD model into cross-sectional shape information. Laser beam is line-scanned in plane specimens to measure the depth and width of cut, surface roughness, cross-sectional shape as converting laser power, scanning speed, cutting gas pressure. With these basic data, plane surface, inclined surface, hole, outer contour trimming process is experimented and optimum condition are obtained. In plane and inclined surface experiments, 15W laser power and 50mm/s scanning speed make superior processing property and 30W, 10mm/s make processing efficiency increase in trimming process. With these results, simple patterns were manufactured and the possibility of applying laser manufacturing system to styrofoam pattern was convinced.

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레이저 가공 시스템을 이용한 프레스 금형용 패턴 제작 (Manufacture of Press Die Pattern Using Laser System)

  • 최명수;강경호;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.816-819
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    • 2000
  • Recently the styrofoam has been used fur material of press die pattern. The object of this research is to develope an automated laser system for manufacture of press die pattern which depends chiefly on handwork during its process. After converting 3-D CAD model into cross-sectional shape information, the unnecessary part of the section is vapored away by laser. The depth and width of cut are mainly under the control of laser power and beam feed rate. The optimum manufacturing conditions are obtained by preliminary experiments. It is necessary fur precise styrofoam pattern manufacturing to develope laser system which has sufficient motion accuracy and program or beam path generation and automatic control of this system.

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건축물 외단열재의 열전달평가를 통한 화재 억제 방안 연구 (Study on the Fire Suppression by Heat Transfer of Thermal Insulation Materials)

  • 류화성;신상헌;송성용;김득모
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.277-278
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    • 2018
  • Improvement of insulation performance of buildings is a major part. Adiabatic method The adiabatic method minimizes the heat loss of the building. External insulation uses insulation to prevent fire. Ambient air hazards are less prone to fire. When a fire occurs, a phenolic pattern is formed and bond strength with the wall increases. EPS insulation and phenol foam were used to compare external heat transfer and external heat transfer. The heat transfer properties of phenolic foam and styrofoam were evaluated as follows. In the mortar and styrofoam structure, the problem of styrofoam reaching the burning point occurred before the collapse of the mortar, and the phenol foam had a problem in that when the direct fire was continued on the phenol foam. The characteristics of continuous infiltration appeared. In the case of mortar and phenol foam + styrofoam, the heat penetrated into the interior due to the shrinkage due to the shrinkage of the carbon screen on the phenol foam. However, when reinforced with glass mesh on the outer surface, And to reduce infiltration.

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Feasibility Study on Styrofoam Layer Cushioning for Banana Bulk Transport in a Local Distribution System

  • Wasala, W.M.C.B.;Dharmasena, D.A.N.;Dissanayake, C.A.K.;Tilakarathne, B.M.K.S.
    • Journal of Biosystems Engineering
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    • 제40권4호
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    • pp.409-416
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    • 2015
  • Purpose: This study evaluates a new banana bulk packaging method under the real transport conditions of Sri Lanka. Methods: A field evaluation of optimized 8-mm thick Styrofoam sheets used as the cushioning material was applied. A trial transport was conducted from Thambuttegama to Colombo using a medium-sized open truck, with banana leaves as the control material. Data were recorded at the farmer, transporter, retailer, and consumer stages of the supply chain. Mechanical damage, physiological loss in weight, fruit firmness, total soluble solids, ripeness index, visual quality ratings, and the physical damage index of the bananas were measured at each stage. A cost-benefit analysis was also conducted for both packaging methods. Results: The 8-mm styrofoam sheets significantly reduced (p < 0.05) the mechanical damage from 26.3% to 12.9% compared to the conventional method for long-distance transport, and the physiological loss in weight showed a decrease of 2.88%. The loss of firmness of the fruits followed a simmilar pattern for both methods until reaching the retailer, but at the consumer was significantly higher (p < 0.05) for the control. However, the physical damage index at the retail stage for the control showed symptoms of physical injury, whereas the bananas transported using the cushioning materials exhibited only minor symptoms. Further, the visual quality of the fruits after transport from the farmer to the consumer was preserved, which is one of the main factors affecting consumer preference and retail price. The proposed method increases the profit margin by 51.2% for Embul bananas owing to the reduced postharvest losses. Conclusion: The 8-mm thick Styrofoam sheets reduced the physical damage to the bananas, with the quality parameters maintained at the prefered level. Moreover, profits may be increased.

패턴 가공에서의 기술적인 고려사항 (Technical Issues in Pattern Machining)

  • 김보현;최병규
    • 한국CDE학회논문집
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    • 제6권4호
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    • pp.263-270
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    • 2001
  • In stamping-die manufacturing, the first step is to build die patterns for lost wax casting process. A recent industry trend is to manufacture the die pattern using 3-axis NC machining. This study identifies technical considerations of the pattern machining caused by the characteristics of Styrofoam material, and proposes technical methods related to establishing a process plan and generating tool paths for optimizing the pattern machining. In this paper, the process plan includes the fellowing three items: 1) deter-mining a global machining sequence-a sequence of profile, top, bottom machining and two set-ups, 2) extracting machining features from a pattern model and merging them, and 3) determining a machining sequence of machining features. To each machining feature, this study determines the machining start point, generates the approach tool path, and proposes a tool path linking method fur reducing the distance of the cutter rapid motion. Finally, a smooth tool path generation and an automatic feedrate adjustment (AFA) method are introduced far raising the machining efficiency.

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종근 저장 온도 및 충진제가 강황 수량 및 품질에 미치는 영향 (Effect of Temperatures and Fillers on Yield and Quality of Turmeric (Curcuma longa L.) During Postharvest Seed Rhizome Storage)

  • 임정대;김은혜;윤재연;박해일;심훈섭;최리나;양예슬;박충범;안영섭;정일민
    • 한국약용작물학회지
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    • 제21권5호
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    • pp.334-341
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    • 2013
  • Studies were carried to evaluated the influence of storage method by temperatures and fillers on yield and quality of seed rhizome in turmeric. Seed rhizome was stored at styrofoam box filled with rice hull and sand (3:1) or vermiculite for 30, 60 and 90 days at different temperatures (5, 10 and $15^{\circ}C$. compared to traditional method (rhizome only). Parameters were obtained for weight loss, cold injury, percentage of decayed in stored rhizome during storage periods. Also, the germination, growth pattern and yield from stored rhizome has been investigated. It was confirmed that storage of turmeric in stored with filled with vermiculite helps in prevention of rhizomes from microbial and fungal attack. The storage of rhizomes in styrofoam box without any filler at low temperature below $10^{\circ}C$. is not advocated due to heavy losses weight and decayed in management of postharvest for turmeric rhizome. Germination percentage, growth pattern and yield was maximum for rhizomes stored at styrofoam box filled with vermiculite for 90 days at $15^{\circ}C$. The paper outlines a brief attempt to assess the efficacy of non-chemical methods including optimal storage method (temperature and filler) of control of decay and moisture losses during storage of turmeric.

Practical Virtual Compensator Design with Dynamic Multi-Leaf Collimator(dMLC) from Iso-Dose Distribution

  • Song, Ju-Young;Suh, Tae-Suk;Lee, Hyung-Koo;Choe, Bo-Young;Ahn, Seung-Do;Park, Eun-Kyung;Kim, Jong-Hoon;Lee, Sang-Wook;Yi, Byong-Yong
    • 한국의학물리학회:학술대회논문집
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    • 한국의학물리학회 2002년도 Proceedings
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    • pp.129-132
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    • 2002
  • The practical virtual compensator, which uses a dynamic multi-leaf collimator (dMLC) and three-dimensional radiation therapy planning (3D RTP) system, was designed. And the feasibility study of the virtual compensator was done to verify that the virtual compensator acts a role as the replacement of the physical compensator. Design procedure consists of three steps. The first step is to generate the isodose distributions from the 3D RTP system (Render Plan, Elekta). Then isodose line pattern was used as the compensator pattern. Pre-determined compensating ratio was applied to generate the fluence map for the compensator design. The second step is to generate the leaf sequence file with Ma's algorithm in the respect of optimum MU-efficiency. All the procedure was done with home-made software. The last step is the QA procedure which performs the comparison of the dose distributions which are produced from the irradiation with the virtual compensator and from the calculation by 3D RTP. In this study, a phantom was fabricated for the verification of properness of the designed compensator. It is consisted of the styrofoam part which mimics irregular shaped contour or the missing tissues and the mini water phantom. Inhomogeneous dose distribution due to the styrofoam missing tissue could be calculated with the RTP system. The film dosimetry in the phantom with and without the compensator showed significant improvement of the dose distributions. The virtual compensator designed in this study was proved to be a replacement of the physical compensator in the practical point of view.

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역전 유동층 내의 유동해석 및 슬러리아이스 생성에 관한 연구 (Flow Analysis and an Experimental Study on Formation of Slurry Ice in the Reversing Flow Layer)

  • 오철;최영규
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권4호
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    • pp.421-428
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    • 2011
  • 최근 지구 온난화와 더불어 급격한 기후 변화 등으로 여름철 주간 냉방 수요가 급격히 증가하여 이에 따른 전력 수요량이 증가하고 있다. 또한 주간 전력 피크로 인한 급격한 전력부하 상승은 전력 수급의 불균형을 가져 와 사회적 문제로 대두되고 있다. 이를 위해 개발된 축냉시스템은 전력사용량이 상대적으로 적은 심야시간에 냉열을 만들어 탱크에 저장해 두었다가 그것을 주간 냉방 전력 사용 피크시간에 이용함으로써, 냉동기의 용량이 작아지고 냉동기를 고효율로 운전할 수 있으며, 갑작스런 부하 증가에 적절히 대응할 수 있는 등 여러 가지 장점을 갖고 있다. 이로 인하여 주간전력 피크를 줄여주는 효과를 가진다. 축냉시스템 중 하나인 슬러리아이스형은 슬러리아이스가 과냉되지 않은 작은 입자형태를 갖고 있어 해빙특성이 뛰어나므로 부하변동에 빠르게 반응할 수 있으며, 그 저장과 재생 및 수송 분야에서 그 장점과 기능이 입증되었다. 본 실험에서는 슬러리아이스 생성 효율을 높이기 위하여 역전유동층을 이용하였다. 이러한 역전유동층은 냉각관 표면에 얼음 부착이 심화되기 전에 얼음 입자를 분리시켜 수 내지 수십 미크론 단위(0.1~0.001 mm)의 슬러리아이스를 생성하도록 하였다.