• Title/Summary/Keyword: Structural Welding Steel

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Study on Cooling Characteristic Improvement in Underwater Wet Arc Welding of TMCP Steelplate (TMCP강의 습식수중 아크용접부의 냉각특성 개선에 관한 연구)

  • 김민남
    • Journal of Ocean Engineering and Technology
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    • v.6 no.2
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    • pp.113-124
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    • 1992
  • The offshore industry created a need for quality wet weld repairs. Wet welding is a fast method of repair providing sound, structural quality welds. It requires less support equipment than a similar underwater dry weld repair or the alternative mechanical connections. Compared to welds made in air, underwater wet welds are plagued by increased hardness due to rapid quenching by the surrounding water. In this paper is described the experimntal study of improving the cooling rates of wet welds of TMCP steel plate by shielding around weld arc surroundings. The principal results of this experimental investigation can be summarized as follows : By shielding around weld arc surrounding, the cooling rates resulting from wet welds on TMCP steel plate could be lower than that of nonshielded wet welds and the fesibility on high quality of mecanical properties of wet weld on TMCP steel plate was carried out with shielded weld arc surrounding.

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A Study of Hydrogen Embrittlement Limit Potential of Cu-Containing High Strength Low Alloy Steel for Marine Structure by Potentiostatic SSRT Method (정전위 SSRT법에 의한 해양구조물용 Cu함유 고장력저합금강의 수소취성한계전위 규명에 관한 연구)

  • 김성종;박태원;심인옥;김종호;김영식;문경만
    • Journal of Welding and Joining
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    • v.19 no.2
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    • pp.182-190
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    • 2001
  • A marine structural material was well known to have high tensile strength, good weldability and proper corrosion resistance. Cu-containing high strength low alloy(HSLA) steel was recently developed for their purposes mentioned above. And the steel is free about preheating for welding, therefore it is reported that shipbuilding cost by using it can be saved more or less. However the marine structural materials like Cu-containing HSLA steel are being generally adopted with cathodic protection method in severe corrosive environment like natural sea water but the high strength steel may give rise to Hydrogen Embrittlement due to over protection at high cathodic current density for cathodic protection. In this study Cu-containing HSLA steel using well for marine atructure was investigated about the susceptibility of Hydrogen Embrittlement as functions of tensile strength, strain ratio, fracture time, and fracture mode, etc. and an optimum cathodic protection potential by slow strain rate test(SSRT) method as well as corrosion properties in natural sea water. And its corrosion resistance was superior to SS400 steel, but Hydrogen Embrittlement susceptibility of Cu-containing HSLA steel was higer than that of SS400 steel. However Hydrogen Embrittlement of its steel by SSRT method was showed with pheonomena such as decreasing of fracture time, strain ratio and fracture mode of QC(quasi-cleavage). Eventually it is suggested that an optimum cathodic protection potential not presenting Hydrogen Embrittlement of Cu-containing of HSLA steel by SSRT method was from-770mv(SCE) to - 900mV(SCE)under natural sea water.

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Explosion Bulge Test of 800 MPa Grade Pre-Heat Free Welding Consumables (800 MPa급 무예열 용접재료의 폭파변형시험)

  • Park, Tae-Won;Song, Young-Buem;Kim, Jin-Young;Park, Chul-Kyu;Kim, Hee-Jin
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.40-40
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    • 2009
  • The Cu-bearing PFS-700 steel which has yield strength over 700 MPa was developed to replace the existing submarine structural material, HY-100. PFS-700 steel has good combination of mechanical properties and superior weldability which can be welded without pre-heating before welding. Application PFS-700 steel to submarine or battle ship will give a great reduction of cost by removing or lowing pre-heating. To develop pre-heat free welding consumables that matches and take advantage of PFS-700 steel, new welding consumables have been designed for the GMAW, SAW processes and explosion bulge test(EBT) were conducted to see the reliability of welded structure. All welding was conducted without pre-heating before welding, the inter-pass temperatures were below $50^{\circ}C$ for SAW50 and $150^{\circ}C$ for GMAW and SAW150. All EBT specimens show over 14% reduction of thickness without through-thickness crack or propagation of crack to the hole-down area. Tensile properties for all welding conditions show higher(GMAW) or similar values(SAW50, SAW150) to the base metal. Charpy impact values for the weld metal also show 163.5J(GMAW), 95.4J(SAW50) and 69.0J(SAW150), which meet the goal, 50J, of this project.

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A study on the fatigue strength characteristics of ship structural steel with gusset welds

  • Park, Sung-Jo;Lee, Hyun-Woo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.4 no.2
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    • pp.132-140
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    • 2012
  • This study aims to assess fatigue property by the static overload and average load in the fillet welded joints which is on the ship structural steel having gusset welds. To this end, a small specimen was made, to which the same welding condition for the actual ship structure was applied, to perform fatigue tests. In this study, a method to simply assess changes in welding residual stress according to different static overload was suggested. By measuring actual strain at the weld toe, the weld stress concentration factor and property which is determined by recrystallization in the process of welding were estimated to investigate the relation between overload and fatigue strength.

The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding (조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교)

  • Bang, Han-Sur;Oh, Chong-In;Bang, Hee-Seon;Ro, Chan-Seung;Lee, Yoon-Ki;Bong, Hyun-Soo;Lee, Jeong-Soo
    • Journal of Welding and Joining
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    • v.26 no.5
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.

Ultimate Compressive Strength Analysis of TMCP High Tensile Steel Plates with HAZ Softening(2nd Report) (HAZ 연화부를 가진 TMCP형 고장력강판의 압축최종강도에 관한 연구 - 제 2 보)

  • 백점기;고재용
    • Journal of Welding and Joining
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    • v.9 no.2
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    • pp.44-50
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    • 1991
  • The use of high tensile steel plates is increasing in the fabrication of ship and offshore structures. The softening region which has lower yield stress than base metal is located to prevent cracking in the conventional high tensile steel. Also, thermo mechanical control process(TMCP) steel with low carbon equivalent has the softening region which occurs in the heat affected zone when high heat input weld is carried out. The softening region in the high tensile steel gives rise to serious effect on structural strength such as tensile strength, fatigue strength and ultimate strength. In order to make a reliable structural design using high tensile steel plates, the influence of the softening on plate strength should be evaluated in advance. In the previous paper, the authors discussed the ultimate compressive strength of 50HT steel square plates with softening region. In this paper, the ultimate compressive strength with varying the yield stress of softening region and the aspect ratio of the plate is investigated by using the elasto-plastic large deformation finite element method.

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Influence of Load on Welding Stress Distribution of Structural Steel (구조용 강재의 용접응력 분포에 미치는 작용력의 영향)

  • Lee, Sang Hyong;Chang, Kyong Ho
    • Journal of Korean Society of Steel Construction
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    • v.16 no.5 s.72
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    • pp.555-564
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    • 2004
  • Steel materials, which are normally used in bridge structures, are prone to corrosion and have thin plate structures. Steel bridges that have been damaged through increased vehicle load and corrosion are frequently expected to be strengthened. Repair or strengthening methods generally include cutting, bolting, and welding. The basic characteristics of stress and deformation behavior generated by cutting and welding in the course of the repair work, however, are not yet understood. It is difficult to say whether the safety of the structure after welding conforms with existing safety evaluation methods.Therefore, to gain confidence in the material and to guarantee the safety of the structure after welding, the stress generated by heat, through welding and cutting, was generalized. The effect of additional loads with respect to stress generated by heat was also investigated.

Butt Welding Characteristics of Austenitic 304 Stainless Steel Using a Continuous Wave Nd:YAG Laser Beam (오스테나이트계 304 스테인리스강의 Nd:YAG 레이저 맞대기 용접특성)

  • Yoo, Young-Tae;Oh, Yong-Seok;Shin, Ho-Jun;Im, Kie-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.165-173
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

A Study of Low Cycle Fatigue Properties in CR60,SM50Q Steel and the Weldments (CR60강, SM58Q강과 그 용접부의 저사이클 피로특성)

  • 김창주;염태동;유인석;위창욱
    • Journal of Welding and Joining
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    • v.12 no.1
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    • pp.73-79
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    • 1994
  • Low cycle fatigue test was performed by companion specimens method to compare the properties of cyclic strain for the weldments of controlled rolling steel CR60 and welding structural steel SM58Q. And the result does not showed any difference of low cycle fatigue life between weldments. Especially, the values of coefficient of cyclic plastic strain $C_{p}$ and exponent of cyclic plastic strain $K_{p}$ of heat affected zones of CR60 steel and SM58Q steel were same. And $C_{p}$ and $K_{p}$ of CR60 steel were equal to the values of weld it means a good combination between the base metal, the heat affected zone and the weld of CR60 steel.eel.eel.

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Study on Optimization of Dissimilar Friction Welding of Nuclear Power Plant Materials and Its Real Time AE Evaluation (원자력 발전소용 이종재 마찰용접의 최적화와 AE에 의한 실시간 평가에 관한 연구)

  • 권상우;오세규;유인종;황성필;공유식
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.42-46
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    • 2000
  • In this paper, joints of Cu-1Cr-0.1Zr alloy to STS316L were performed by friction welding method. Cu-1Cr-0.1Zr alloy is attractive candidate as nuclear power plant material and exibit the best combination of high sts good electrical and thermal conductivity of any copper alloy examined. The stainless steel is a structural material who alloy acts as a heat sink material for the surface heat flux in the first wall. So, in this paper, not only the develop optimizing of friction welding with more reliability and more applicabililty but also the development of in-process rear quility(such as strength and toughness) evaluation technique by acoustic emission for friction welding of such nuclear component of Cu-1Cr-0.1Zr alloy to STS316L steel were performed.

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