• Title/Summary/Keyword: Structural Weight

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A Study on the Lightweight Design of a Seat Frame in Automotive Vehicles (자동차 시트 프레임의 경량화 설계에 관한 연구)

  • 최금호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.83-89
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    • 1999
  • A seat frame structure in automotive vehicles made of polymer matrix composite to achieve weight reduction at low cost was developed. In order to design and manufacture the actual product studies on material selection and structural analysis were performed. Structural analysis was performed with a finite element method. The analysis was done for several cases suggested in various safety regulations. Each results was utilized to modify the actual shape to obtain a lighter, safer and more stable design. The final design was used to produce a sample bottom plate of the seat structure with reinforced by X-shape frame. Substitution of the material resulted in a weight reduction effect with equivalent strength fatigue and impact characteristics.

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Rao-3 algorithm for the weight optimization of reinforced concrete cantilever retaining wall

  • Kalemci, Elif N.;?kizler, S. Banu
    • Geomechanics and Engineering
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    • v.20 no.6
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    • pp.527-536
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    • 2020
  • The paper represents an optimization algorithm for reinforced concrete retaining wall design. The proposed method, called Rao-3 optimization algorithm, is a recently developed algorithm. The total weight of the steel and concrete, which are used for constructing the retaining wall, were chosen as the objective function. Building Code Requirements for Structural Concrete (ACI 318-05) and Rankine's theory for lateral earth pressure were considered for structural and geotechnical design, respectively. Number of the design variables are 12. Eight of those express the geometrical dimensions of the wall and four of those express the steel reinforcement of the wall. The safety against overturning, sliding and bearing capacity failure were regarded as the geotechnical constraints. The safety against bending and shear failure, minimum and maximum areas of reinforcement, development lengths of steel reinforcement were regarded as structural constraints. The performance of proposed algorithm was evaluated with two design examples.

A Study on the Structural Design of a Seat frame in Automotive Vehicles (승용차 시트프레임의 구조설계에 관한 연구)

  • 김홍건;조영태;최금호;이병휘
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.159-163
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    • 1999
  • A seat frame structure in automotive vehicles made of polymer matrix composite to achieve weight reduction at low cost was developed. In order to design and manufacture the actual product, studies on material selection, and structural analyses were performed. Structural analyses were performed with a finite element analysis. Analyses were done for several cases suggested in various safety regulations of FMVSS(Federal Motor Vehicle Safety Standards). Each result was utilized to modify the actual shape to obtain a lighter, safer and more stable design. The final design was used to produce a sample bottom plate of the seat structure. Substitution of the material resulted in a weight reduction effect with equivalent strength, fatigue and impact characteristics. Furthermore, several effects from the replacement of the material besides weight reduction were also examined.

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Estimation of Orbit Injection Performance with Weight Lightening of KSLV-II (한국형발사체 경량화를 통한 궤도 투입성능 예측)

  • Kim, Hye-Sung;Yang, Seong-Min;Oh, Se-Jong;Choi, Jeong-Yeol
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.764-765
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    • 2017
  • A trajectory analysis program was developed using a 3 DOF model to analyze KSLV-II performance with the reducing weight. The program estimates the injection performance on the SSO orbit, which is determined as payload weight for the orbit, with various vehicle structural ratios. The KSLV-II can transport 2.58 ton to the target orbit with a reduced structural ratio similar to the Angara rockets.

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Optimal Design for Weight Reduction of Magnet Over Head Crane by using Taguchi method (다구찌법을 이용한 마그네트 천장크레인의 경량화를 위한 최적설계)

  • 홍도관;최석창;안찬우
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.50-57
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    • 2003
  • In this study, the structural optimal design was applied to the girder of over head crane. The optimization was carried out using ANSYS code fur the deadweight of girder, especially focused on the thickness of its upper, lower, reinforced and side plates. The weight could be reduced up to around 15% with constraints of its deformation, stress and buckling strength. The structural safety was also verified by the buckling analysis of its panel structure. It might be thought to be very useful to design the conventional structures fur the weight save through the structural optimization. The objective function and restricted function were estimated by the orthogonal array, and the sensitivity analysis of design variable fur that was operated.

Airframe Weight Estimation Method for Initial Sizing of Multicopter (멀티콥터 초기 사이징을 위한 기체 구조 중량 예측 기법)

  • Jang, Byeong-Wook;Hwang, In-Seong;Kim, Minwoo;Lee, Bosung;Jung, Yongwun;Kang, Wanggu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.9
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    • pp.723-734
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    • 2018
  • A structural weight estimation methodology for the multicopter design process is presented. In general, a multicopter is composed of an airframe, motors, propellers, battery and so on. Among these, the weight of motors, propellers and battery can be obtained from the weight trends with respect to design parameters. However, the structural weight is hard to be estimated due to the various configurations and design concepts of multicopters. Moreover, the airframe weights of most commercial multicopter products are not provided. Thus, an accurate airframe weight model is required for the reliable mutlcopter design process. Firstly, the standard configuration of multicopters is defined. Then, we proposed the structural weight estimation method using the number and diameter of propellers determined from the initial step of sizing process. Finally, we validated our suggested method using the commerical products.

Behavior of one way reinforced concrete slabs with styropor blocks

  • Al-Azzawi, Adel A.;Abbas, J;Al-Asdi, Al-Asdi
    • Advances in concrete construction
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    • v.5 no.5
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    • pp.451-468
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    • 2017
  • The problem of reducing the self-weight of reinforced concrete structures is very important issue. There are two approaches which may be used to reduced member weight. The first is tackled through reducing the cross sectional area by using voids and the second through using light weight materials. Reducing the weight of slabs is very important as it constitutes the effective portion of dead loads in the structural building. Eleven slab specimens was casted in this research. The slabs are made one way though using two simple supports. The tested specimens comprised three reference solid slabs and eight styropor block slabs having (23% and 29%) reduction in weight. The voids in slabs were made using styropor at the ineffective concrete zones in resisting the tensile stresses. All slab specimens have the dimensions ($1100{\times}600{\times}120mm$) except one solid specimens has depth 85 mm (to give reduction in weight of 29% which is equal to the styropor block slab reduction). Two loading positions or cases (A and B) (as two-line monotonic loads) with shear span to effective depth ratio of (a/d=3, 2) respectively, were used to trace the structural behavior of styropor block slab. The best results are obtained for styropor block slab strengthened by minimum shear reinforcement with weight reduction of (29%). The increase in the strength capacity was (8.6% and 5.7%) compared to the solid slabs under loading cases A and B respectively. Despite the appearance of cracks in styropor block slab with loads lesser than those in the solid slab, the development and width of cracks in styropor block slab is significantly restricted as a result of presence a mesh of reinforcement in upper concrete portion.

Structure-Control Combined Design with Structure Intensity

  • PARK JUNG-HYEN;KIM SOON HO
    • Journal of Ocean Engineering and Technology
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    • v.17 no.5 s.54
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    • pp.57-65
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    • 2003
  • This paper proposes an optimum design method of structural and control systems, using a 2-D truss structure as an example. The structure is subjected to initial static loads and disturbances. For the structure, a FEM model is formed. Using modal transformation, the equation of motion is transformed into modal coordinates, in order to decrease D.O.F. of the FEM model. To suppress the effect of the disturbances, the structure is controlled by an output feedback $H_{\infty}$ controller. The design variables of the combined optimal design of the control-structure systems are the cross sectional areas of truss members. The structural objective function is the structural weight. The control objective function is the $H_{\infty}$ norm, the performance index of control. The second structural objective function is the energy of the response related to the initial state, which is derived from the time integration of the quadratic form of the state in the closed-loop system. In a numerical example, simulations have been perform. Through the consideration of structural weight and $H_{\infty}$ norm, an advantage of the combined optimum design of structural and control systems is shown. Moreover, since the performance index of control is almost nearly optimiz, we can acquire better design of structural strength.

Structure-Control Combined Design with Structure Intensity

  • Park, Jung-Hyen;Kim, Soon-Ho
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.6 no.1
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    • pp.60-68
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    • 2003
  • This paper proposes an optimum design method of structural and control systems, using a 2-D truss structure as an example. The structure is subjected to initial static loads and disturbances. For the structure, a FEM model is formed. Using modal transformation, the equation of motion is transformed into modal coordinates, in order to decrease D.O.F. of the FEM model. To suppress the effect of the disturbances, the structure is controlled by an output feedback $H_{\infty}$ controller. The design variables of the combined optimal design of the control-structure systems are the cross sectional areas of truss members. The structural objective function is the structural weight. The control objective function is the $H_{\infty}$ norm, the performance index of control. The second structural objective function is the energy of the response related to the initial state, which is derived from the time integration of the quadratic form of the state in the closed-loop system. In a numerical example, simulations have been perform. Through the consideration of structural weight and $H_{\infty}$ norm, an advantage of the combined optimum design of structural and control systems is shown. Moreover, since the performance index of control is almost nearly optimiz, we can acquire better design of structural strength.

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A Study on Weight-reduction Design of a Hybrid Bodyshell Made by Substituting Underframe Material in a Box-type Carbody (Box형 차체의 하부구조를 소재대체 한 하이브리드형 차체의 경량화 설계 연구)

  • Cho, Jeong-Gil;Koo, Jeong-Seo;Jung, Hyun-Seung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.100-112
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    • 2011
  • This paper studied on a theoretical approach to predict structural performances and weight -reduction rates of hybrid bodyshells in case that the material of underframe structure is substituted. To choose other light-weight materials to be substituted for the original underframe material, compressive, bending and twisting deformations are considered under constant stiffness and strength conditions, which derive some new weight-reduction indices from a structural performance point of view. Next, these weight-reduction indices were verified using the finite element analyses of some simplified examples. It is shown that the derived indices to estimate the weight-reduction can be utilized as a good criterion for material substitution of the underframe at a basic design stage.