• 제목/요약/키워드: Strip-layout

검색결과 82건 처리시간 0.022초

Development of The Multi Forming Type Progressive Die for Thin Sheet Metal

  • Sim, Sung-Bo;Jang, Chan-Ho;Sung, Yul-Min
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.196-201
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    • 2001
  • This study reveals the thin sheet metal process with multi-forming die that the name is progressive die, as a pilotless type, also high precision production part is made. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming progressive die as a bending and drawing working of multi-stage and performed through the try out for thin sheet metal. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

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디젤 차량 플런저 부품의 스트립 레이아웃 설계에 관한 연구 (A Study on the strip layout design in the plunger parts of diesel vehicles)

  • 최계광;조윤호
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2010년도 추계학술발표논문집 2부
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    • pp.929-932
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    • 2010
  • 플런저(Plunger)의 부품 용도는 점화 플러그와 조립 되는 부품으로 연료 분사장치에 적용하여 연료 효율이 약 15~20% 개선됨이 일본에서 검증되어 일본은 상용화 되었다. 국내에서는 개발단계로 처음에 냉간단조로 개발하였다가 원가 및 생산성 문제로 프로그레시브금형(Progressive Die)로 개발 하려는 단계이다. 디젤기관에 사용되며 기관의 출력을 조절하기 위해 플런저를 이용하여 연료의 토출량을 조절할 때 사용이 된다. 이에 본 논문에서는 디젤 차량에 장착되는 플런저를 냉간단조방식이 아닌 원가 및 생산성을 확보할 수 있는 프로그레시브 금형에 적용하여 양산할 수 있는 스트립 레이아웃을 개발하고자 하였다.

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Efficacy of CFRP configurations for shear of RC beams: experimental and NLFE

  • Shuraim, Ahmed B.
    • Structural Engineering and Mechanics
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    • 제39권3호
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    • pp.361-382
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    • 2011
  • This paper presents the results of an investigation on shear strengthening of RC beams externally reinforced with CFRP composite. A total of six full-scale beams of four CFRP strengthened and two unstrengthened were tested in the absence of internal stirrups in the shear span. The strengthening configurations contained two styles: discrete uniformly spaced strips and customized wide strips over B-regions. The composite systems provided an increase in ultimate strength as compared to the unstrengthened beams. Among the three layouts that had the same area of CFRP, the highest contribution was provided by the customized layout that targeted the B-regions. A comparative study of the experimental results with published empirical equations was conducted in order to evaluate the assumed effective strains. The empirical equations were found to be unconservative. Nonlinear finite element (NLFE) models were developed for the beams. The models agreed with test results that targeting the B-region was more effective than distributing the same CFRP area in a discrete strip style over shear spans. Moreover, the numerical models predicted the contribution of different configurations better than the empirical equations.

3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공 (Study on die plate design and machining using the 3D CAD/CAM system)

  • 최계광
    • 한국산학기술학회논문지
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    • 제7권4호
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    • pp.550-553
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    • 2006
  • 본 논문에서는 다이 플레이트(Die Plate)를 제작할 때 생산성 향상을 위해서 3D CAD/CAM 시스템을 적용하였다. 사용된 3D CAD/CAM 소프트웨어는 UG NX 3.0이며 생성된 NC 코드는 CNC밀링 및 와이어 컷 방전가공기에 전송되어 다이 플레이트를 자동 가공한다.

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단공정 인버터 실드쉘의 스트립 레이아웃과 금형제작 (Strip layout and Die manufacture for Single process Inverter shield shell)

  • 최계광;김세환;조기춘
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2011년도 추계학술논문집 2부
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    • pp.607-610
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    • 2011
  • 본 논문은 하이브리드 자동차 및 전기자동차의 고주파 발생시 전자파를 차단하는 역할을 하는 인버터 실드쉘의 단공정 스트립 레이아웃과 금형제작에 관한 연구이다. 현재는 일본에서 금형을 수입하여 7벌 단공정 금형방식으로 개발하여 65톤 프레스에서 시험생산하고 있는 중이다. 이에 본 논문에서는 단공정 금형의 스트립 레이아웃을 분석하여 프로그레시브금형설계 및 제작시 원가경쟁력을 갖추기 위하여 연구하였다.

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슈퍼커패시터 양산화를 위한 하이브리드 복합금형 개발 (Development of Hybrid Composite Die for the Production of the Supercapacitor)

  • 권혁홍
    • 한국기계가공학회지
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    • 제14권1호
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    • pp.105-110
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    • 2015
  • In this study, a high-speed procedure to be used in composite molding technology is developed for the production of a hybrid supercapacitor in a progressive and revolutionary current in a production system, as are the related operating conditions. Mold parts with solid modeling, the ease of programming of future mold product designs, tolerance management, and pre-explode tests by the building of a progressive die design system using Cimatron_E10 Die Design Software for the strip layout are done. The capacity of the super-hybrid composite mold design will save time and money through its verification of the manufacture of molds. We plan to apply this to future related products for production cost savings of more than 30% achieved by considering the components of the production costs, labor, and material costs of production as compared to conventional production methods.

유휴공간 활용을 통한 주거환경 개선에 관한 연구 (A Study on the Residential-Environment Improvement with using of unused and misused space)

  • 은소진;이종국
    • 한국주거학회:학술대회논문집
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    • 한국주거학회 2009년 춘계학술발표대회 논문집
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    • pp.167-172
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    • 2009
  • The purpose of this study is examine the characteristics of public open space in the office buildings located in urban commercial strip, in terms of its relationships to street, to building, and to order surrounding facilities. Theoretical basis of this research is that public outdoor spaces are to be the intermediate territory set between streets and a buildings. 5 commercial buildings in Seoul are selected as sample cases and they were closely analyzed in a comparative manner. Based on this comparison, several planning guidelines are suggested for the activation of the space, mainly in terms of the location of public open space in relation to street, the design techniques and devises reflecting the purpose of the space, and territorial arrangement and furniture layout, and the patterns of relationship to surrounding space and facilities.

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단자 금형의 해석 및 프로그레시브 금형제작에 관한 연구 (A study on the analysis of terminal die and progressive die manufacture)

  • 김동욱;최영락;김세환;최계광
    • Design & Manufacturing
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    • 제9권3호
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    • pp.41-44
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    • 2015
  • The progressive die is processing methods that can improve the productivity for sequentially transferring while continuously producing in multiple processes. In this study was carried out the die analysis through the load analysis acting on the terminal die and sheet metal forming also the study was carried out with respect to optimized die design for the terminal die and progressive die manufacturing using the CimatronE Die Design.

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Development of the Practical and Adaptive Die of Piloting Stripper Type for sheet Metal(Part 2)

  • Sim, Sung-Bo;Sung, Yul-Min;Song, Yong-Seok;Park, Hae-Kyoung
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.114-117
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    • 2000
  • In order to keep the zero defect of production in press working process. The optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how tc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part 2 of this study reveals with precision progressive die design, its making and tryout.

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Development of The Pilotless Type Progressive Die for Thin Sheet Metal

  • Sim, Sung-Bo;Jang, Chan-Ho;Sung, Yul-Min
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 춘계학술대회 논문집
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    • pp.289-294
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    • 2001
  • This study reveals the thin sheet metal Process with multi-forming die that the name is progressive die, also high precision production part is made. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming progressive die as a bending working of multi-stage and peformed through the try out. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

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