• 제목/요약/키워드: Strip Bending

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전기제품의 프로그레시브 가공을 위한 통합적 CAD 시스템 (An Integrated CAD System for Progressive Working of Electronic Products)

  • 김재훈;김영민;김철;최재찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.829-832
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    • 2000
  • This paper describes a research work of developing a computer-aided design of product with bending and piercing for progressive working. An approach to the CAD system is based on the knowledge-based rules. Knowledge fur the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules, which are input and shape treatment, flat pattern layout and strip layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, bending sequence, and availability of press. Strip layout drawing automatically generated by piercing with punch profiles divided into for external area is simulated in 3-D graphic forms, including bending sequences for the product with piercing and bending. Results obtained using the modules enable the manufacturer of electronic products to be more efficient in this field.

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유한요소법을 이용한 프로그레시브 금형 설계에 관한 연구 (A Study on Progressive Die Design by the using of Finite Element Method)

  • 박철우;김영민;김철;김영호;최재찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.1012-1016
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    • 2002
  • This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in Auto-LISP on the Auto-CAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, strip layout, and die layout modules. The system is designed by considering several factors, such as bending sequences by fuzzy set theory, complexities of blank geometry, punch profiles, and the availability of a press equipment. Strip layout drawing generated in the strip layout module is presented in 3-D graphic forms, including bending sequences and piercing processes with punch profiles divided into for external area. The die layout module carries out die design for each process obtained from the results of the strip layout. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

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Fuzzy set 이론을 이용한 프로그레시브 가공의 공정설계에 관한 연구 (A Study for Process Planning of Progressive Working by the using of Fuzzy Set Theory)

  • 김영민;김재훈;김철;최재찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.735-739
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    • 2001
  • This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working os based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theorise, experimental results and the empirical knowledge of field experts. the system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules, which are input and shape treatment, flat pattern layout and strip layout modules. Strip layout of the system is designed by using fuzzy set theory. Process planning is determinated by fuzzy value according to several rules. Strip layout drawing generated in strip layout module is presented in 3-D graphic forms, including bending sequences and piercing processes with punch profiles divided into for external area. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

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박강판 제조공정에서의 소재 굽힘변형과 잔류만곡 발생 해석 (Analysis of Deformation and Residual Curvature of Steel Sheets in Strip Process Lines)

  • 박기철;전영우;정기조
    • 소성∙가공
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    • 제6권2호
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    • pp.118-135
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    • 1997
  • In order to analyze the deformation and residual curvature of steel sheets in the strip processing lines, a program for calculating curvature and work hardening of sheet was developed. Strip deformation caused by repeated bending under tension in the process lines was analyzed on the basis of the incremental-plasticity theory with the mixed hardenting model for the purpose of predicting the strip shape and the yield stress change. The developed calculation program was applied to predict curl and gutter of sheets within a 10% difference. The yield stress increment was also predicted with the similar accuracy. Application of the model to tension legvelling process showed that gutter could be controlled by intermesh and elongation. The yield stress increment in the electro-galvanizing line calculated by the developed program was found to be dependent on the yield strength, the applied tension and the diameter of the smallest roll.

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입자요소계를 이용한 유한요소 해석 (Finite Element Analysis and Experiments of Milli-Part Forming of Strip Bending Using Grain Element)

  • 구태완;김동진;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.266-273
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    • 2002
  • Milli-structure components are classified as a component group whose size is between macro and micro scales, that is, about less than 20mm and larger than 1mm. The bending of these components of thin sheets has a typical phenomenon of bulk deformation because of the forming size. The recent trend towards miniaturization causes an increased demand for parts with very small dimensions. The conceptual miniature bending process enables the production of such parts with high productivity and accuracy. The stress values of the flow curve decrease with miniaturization, which means that coarse grained materials show a higher resistance against deformation, when the grain size is in the range of the sheet thickness. In this paper, a new numerical approach is proposed to simulate intergranular milli-structure in forming by the finite element method. The grain element and grain boundary element are introduced to simulate the milli-structure of strip in the bending. The grain element is used to analyze the deformation of individual grain while the grain boundary element is for the investigation on the movement of the grain boundary. Also, the result of the finite element analysis is confirmed by a series of milli-sized forming experiments.

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전기제품의 프로그레시브 가공을 위한 공정설계 자동화 시스템 (An Automated Process Planning System for Progressive Working of Electric Products)

  • 김재훈;김철;최재찬
    • 한국정밀공학회지
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    • 제17권8호
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    • pp.198-206
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    • 2000
  • This paper describes a research work of developing automated progressive process planning system for working electric products. An approach to the CAD system in based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules which are input and shape treatment flat pattern layout and strip layout module. Based on knowledge-based rules the system is design by considering several factors such as radius and angle of bend material and thickness of product complexities of blank geometry and punch profile bending sequence and availability of press. Strip layout drawing automatically generated by piercing with punch profiles divided into for external area is simulated in 3-D graphic forms including bending sequences for the product with piercing and bending. Results obtained using the modules enable the manufacture of electronic products to be more efficient in this field.

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Impact of adjacent excavation on the response of cantilever sheet pile walls embedded in cohesionless soil

  • Singh, Akshay Pratap;Chatterjee, Kaustav
    • Geomechanics and Engineering
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    • 제30권3호
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    • pp.293-312
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    • 2022
  • Cantilever sheet pile walls having section thinner than masonry walls are generally adopted to retain moderate height of excavation. In practice, a surcharge in the form of strip load of finite width is generally present on the backfill. So, in the present study, influence of strip load on cantilever sheet pile walls is analyzed by varying the width of the strip load and distance from the cantilever sheet pile walls using finite difference based computer program in cohesionless soil modelled as Mohr-Coulomb model. The results of bending moment, earth pressure, deflection and settlement are presented in non-dimensional terms. A parametric study has been conducted for different friction angle of soil, embedded depth of sheet pile walls, different magnitudes and width of the strip load acting on the ground surface and at a depth below ground level. The result of present study is also validated with the available literature. From the results presented in this study, it can be inferred that optimum behavior of cantilever sheet pile walls is observed for strip load having width 2 m to 3 m on the ground surface. Further as the depth of strip load below the ground surface increases below the ground level to 0.75 times excavation height, the bending moment, settlement, net earth pressure and deflection decreases and then remains constant.

퍼지 셋 이론을 이용한 전기제품의 프로그레시브 가공에 관한 연구 (A Study on Progressive Working of Electric Product by the using of Fuzzy Set Theory)

  • 김재훈;김영민;김철;최재찬
    • 한국정밀공학회지
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    • 제19권1호
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    • pp.79-92
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    • 2002
  • This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, strip layout and die layout modules. The system is designed by considering several factors, such as bending sequences by fuzzy set theory, complexities of blank geometry, punch profiles, and the availability of a press equipment. Strip layout drawing generated in the strip layout module is presented in 3-D graphic farms, including bending sequences and piercing processes with punch profiles divided into for external area. The die layout module carries out die design for each process obtained from the results of the strip layout. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

알루미늄 판재구속전단가공에서 형성되는 불균일 변형의 유한요소해석 (FEM Analysis on Deformation Inhomogeneities Developed in Aluminum Sheets During Continuous Confined Strip Shearing)

  • 최호준;이강노;황병복;허무영
    • 소성∙가공
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    • 제12권1호
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    • pp.43-48
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    • 2003
  • The strain state during the continuous confined strip shearing (CCSS) based on ECAP was tackled by means of a two-dimensional FEM analysis. The deformation of AA 1100 sheet in the CCSS apparatus was composed of three distinct processes of rolling, bending and shearing. The pronounced difference in the friction conditions on the upper and lower roll surfaces led to the different variation of the strain component ${epsilon}_13$ throughout the thickness of the aluminum sheet. Strain accompanying bending was negligible because of a large radius of curvature. The shear deformation was concentrated at the corner of the CCSSchannel where the abrupt change in the direction of material flow occurred. The process variables involving the CCSS-die design and frictions between tools and strip influenced the evolution of shear strains during CCSS.

이중 금속선 곡선형 도파로에서의 전파특성에 관한 연구 (A Study on the Propagation Characteristics in Double Metal Strip Waveguides)

  • 이상준;김상인;송석호
    • 한국광학회지
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    • 제18권3호
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    • pp.226-231
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    • 2007
  • 본 논문에서는 이중 금속선으로 이루어진 다양한 곡선형 도파로를 고려하고 이 구조들에서 전파하는 모드의 특성을 수치해석적으로 분석하였다. 이중 금속선들 간의 간격과 내부 유전체의 굴절률 변화에 따라 곡선형 도파로의 최적 반경과 최소손실의 경향을 조사하였으며, 그 결과 이중 금속선 구조가 단일 금속선 구조보다 전파특성이 좋은 최적 구조가 존재함을 확인하였다.