• Title/Summary/Keyword: Stress-Max Principal

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Study on Fatigue Analysis for the Cutout Panel Structure using the Relation of Max-Min Principal Stress (최대 최소 주응력 관계를 활용한 Cutout Panel 구조물의 피로해석연구)

  • Shin, Insoo;Park, Gyucheul;Moon, Jungwon;Hong, Seunghyun
    • Journal of Aerospace System Engineering
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    • v.9 no.4
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    • pp.31-36
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    • 2015
  • The fatigue analysis for cutout panel used for the weight reduction of aircraft has been conventionally performed through the open hole concept using the reference stress and stress concentration factor (Kt). However, in the actual structure cases, the goal of weight reduction might be less meaningful due to the conservative approach induced by the difficulties of extracting the confident reference stress from FE-Analysis in the complicated loading behavior. Therefore a new approach is proposed in order to secure the effectiveness of weight reduction and validate the confidence of the analysis results using the interaction of max-min principal stress at the critical location of open hole edge line.

A study on the Fatigue Life Prediction Method of the Spot-welded Lap Joint (점용접이음재의 피로수명 예측기법에 관한 연구)

  • 손일선;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.110-118
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    • 2000
  • For reasonable fatigue design and estimation of fatigue durability considered fatigue strength and stiffness of the automotive body structure, many fatigue data must be insured according to the shapes, materials, and welding conditions of the spot welded lap joints. However, because it is actually difficult problem, there is need to establish a new method to be able to predict its fatigue life without any additional fatigue tests. Therefore, In order to improve such problems, in this study, the maximum stress function presenting the $\delta\sigma_{1max}―\delta P$ relation was defined form the relation between $\delta\sigma_{1max}-N_f$ and ${\delta}P-N_f$. By using the fatigue data on the IB type spot-welded lap joints previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint having a certain dimension was tried to predict without any additional fatigue tests. And, its result was verified by ${\delta}P-$N_f$ curves. Obtained conclusion are as follows, 1) a maximum stress function considered the relation of the maximum principal stress, fatigue load, and the effects of geometrical factors of the IB type spot-welded lap joint was suggested. 2) the fatigue life predicted by the maximum principal stress function and the relation of $\delta\sigma_{1max}-N_f$ was well agreed with the fatigue life obtained through the actual fatigue test result. 3) the fatigue life of the IB type spot-welded lap joint having a certain dimension is able to be predicted without any additional fatigue tests from the fatigue life prediction method by the maximum principal stress function.

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Fatigue Strength Evaluation on the IB-Type Spot-welded Lap Joint of 304 Stainless Steel Part 1 : Maximum Principal Stress (304 스테인리스 박강판 IB형 점용접이음재의 피로강도 평가 Part 1 : 최대 주응력에 의한 평가)

  • 손일선;오세빈;배동호
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.25-31
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    • 1999
  • Stainless steel sheets are commonly used for vehicles such as the bus and the train. These are mainly fabricated by spot-welding. By the way, its fatigue strength is lower than base metal due to high stress concentration at the nugget. edge of the spot-welding. By the way, its fatigue strength is lower than base metal due to high stress concentration at the nugget edge of the spot-welding point. Especially, it is influenced by welding conditions as well as geometrical factors of spot welded joint. Therefore, it is not too much to say that structural rigidity and strength of spot-welded structures is decided by fatigue strength of spot welded lap joint. Thus, it is necessary to establish a reasonable and systematic long life design criterion for the spot-welded structure. In this study, numerical stress analysis was performed by using 3-dimensional finite element model on IB-type spot-welded lap joint of 304 stainless steel sheet under tension-shear load. Fatigue tests were also conducted on them having various thickness, joint angle, lapped length, and width of the plate. From the results, it was found that fatigue strength of IB-type spot-welded lap joints was influenced by its geometrical factors, however, could be systematically rearranged by maximum principal stress ({TEX}$σ_{1max}${/TEX}) at the nugget edge of the spot-welding point.

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Fatigue Design of Spot Welded Lap Joint Considered Residual Stress (잔류응력을 고려한 점용접이음재의 피로설계)

  • Son, Il-Seon;Bae, Dong-Ho;Hong, Jeong-Gyun;Lee, Beom-No
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.743-751
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    • 2000
  • Because welding residual stress is formidable result in electric resistance spot welding process, and it detrimentally affect to fatigue crack initiation and growth at nugget edge of spot welded la p joints, it should be considered in fatigue analysis. Thus, accurate prediction of residual stress is very important. In this study, nonlinear finite element analysis on welding residual stress generated in process of the spot welding was conducted, and their results were compared with experimental data measured by X-ray diffraction method. By using their results, the maximum principal stress considered welding residual stress at nugget edge of the spot welded lap joint subjected to tension-shear load was calculated by superposition method. And, the $\Delta$P- $N_f$ relations obtained through fatigue, tests on the IB-type spot welded lap joints was systematically rearranged with the maximum principal stress considered welding residual stress. From the results, it was found th2at fatigue strength of the IB-type spot welded lap joints could be systematically and more reasonably rearranged by the maximum principal stress($\sigma$1max-res considered welding residual stress at nugget edge of the spot welding point.

The Maximum Shear Stress Distribution in a Stiffener attached to a Plate (평판(平板)에 붙은 Stiffener 속에서의 전단응력(剪斷應力)의 분포(分布))

  • Sahng-Jun,Yim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.3 no.1
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    • pp.19-24
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    • 1966
  • The maximum shear stress distribution in a stiffening flat attached to a plat undergoing a single tensile force has been investigated by photoelastic method. In the experiments a photoelastic model, as shown in Fig. 1, has been studied in the fields of a polariscope, as shown in Fig. 2. Fig. 3 shows the isoclinics and Fig. 4 and 5 are stress trajectories of the principal stresses and maximum shear stresses, respectively. Fig. 6 is the isochromatics in light field. The maximum shear stress at each point in the stiffener were determined from the isochromatics in both of light field of light field and dark field. Then the maximum shear stresses were divided by the average shear stress in the model, to obtain the ratio ${\tau}max/{\tau}av$ at each point. Finaly the variations of the ratio ${\tau}max/{\tau}av$ along the horizontal and vertical lines in the stiffener have been plotted, as shown in Fig. 7 and 8. The conclusions reached in this investigation are as follows: (1) The shear stresses transmitted to the stiffener through the juncture are concentrated on the end portions. (2) The maximum shear stress at the ends of the stiffener reaches to about 4 times of average shear stress. (3) The irregularities in the stress distribution are restricted in the end portions of the stiffener.

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Three-dimensional finite element analysis of stress distribution for different implant thread slope and implant angulation (임플란트 나사선 경사각과 식립 각도에 따른 3차원 유한요소 응력분석)

  • Seo, Young-Hun;Lim, Hyun-Pil;Yun, Kwi-Dug;Yoon, Suk-Ja;Vang, Mong-Sook
    • The Journal of Korean Academy of Prosthodontics
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    • v.51 no.1
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    • pp.1-10
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    • 2013
  • Purpose: The purpose of this study was to find an inclination slope of the screw thread that is favorable in distributing the stresses to alveolar bone by using three dimensional finite element analysis. Materials and methods: Three types modelling changed implant thread with fixed pitch of 0.8 mm is the single thread implant with $3.8^{\circ}$ inclination, double thread implant with $7.7^{\circ}$ inclination and the triple thread implant with $11.5^{\circ}$ inclination. And three types implant angulation is the $0^{\circ}$, $10^{\circ}$ and $15^{\circ}$ on alveolar bone. The 9 modelling fabricated for three dimensional finite element analysis that restored prosthesis crown. The crown center applied on 200 N vertical load and $15^{\circ}$ tilting load. Results: 1. The more tilting of implant angulation, the more Von-Mises stress and Max principal stress is increasing. 2. Von-Mises stress and Max principal stress is increasing when applied $15^{\circ}$ tilting load than vertical load on the bone. 3. When the number of thread increased, the amount of Von-Mises stress, Max principal stress was reduced since the generated stress was effectively distributed. 4. Since the maximum principal stress affects on the alveolar bone can influence deeply on the longevity of the implants. When comparing the magnitude of the maximum principal stress, the triple thread implant had a least amount of stress. This shows that the triple thread implant gave a best result. Conclusion: A triple thread implant to increase in the thread slope inclination and number of thread is more effective on the distribution of stress than the single and double thread implants especially, implant angulation is more tilting than $10^{\circ}$ on alveolar bone. Thus, effective combination of thread number and thread slope inclination can help prolonging the longevity of implant.

Fracture Mechanical Fatigue Strength Evaluation of IB-Type Spot Welded Lap Joint under Tension-Shear Load (인장-전단하중을 받는 IB형 일점 Spot 용접이음재의 파괴역학적 피로강도 평가)

  • 손일선;정원석;이휘광;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.20-27
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    • 1998
  • According as the member of the automobile body structure have been thinned their thickness and have become high strength, each part of the body structure has been put more severe stress condition. And, because fatigue strength of the spot welded lap joint is influenced by its geometrical and mechanical factors, welding condition and etc., there needs a quantitative and systematic evaluation method for them. In this study, by considering nugget edge of the spot weld part of the IB-type spot welded lap joint under tension-shear load to the ligament crack. fatigue strength of various IB-type spot welded lap joints was estimated with the stress intensity factor(S.I.F.) KIII which is fracture mechanical parameter. We could find that fatigue strength evaluation of the IB-type spot welded lap joints by KIII is more effective than the maximum principal stress ($\sigma$1max) at edge of the spot weld obtained from FEM analysis.

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Analysis of cementation effects on Small-strain Shear Modulus of Sand (모래의 미소변형 전단탄성계수에 대한 고결영향 분석)

  • Lee, Moon-Joo;Choo, Hyun-Wook;Lee, Jong-Sub;Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.1431-1437
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    • 2008
  • The small-strain shear modulus ($G_{max}$) of uncemented sand is affected by the the mean principal stress and void ratio, and it has been known that the cementation and aging also affect to $G_{max}$ of sand. For extensive understanding about the effect of cementation on the $G_{max}$ of sand, a series of bender element tests was conducted on the cemented specimens prepared in a large calibration chamber by pluviation of the sand-gypsum mixture. It was observed from the experimental results that the $G_{max}$ of cemented sand is higher above 10 times than value of uncemented one, and it increases exponentially with the gypsum content increases. Whereas, the increase of the vertical stress from 50kPa to 200kPa and the relative density from 40% to 80% result in 20~30% and 2 times increase of $G_{max}$, respectively. It means that the gypsum content, that is cementation level, is the most influential factor on the $G_{max}$ of cemented sand. In addition, the effect of relative density on $G_{max}$ was more apparent on cemented sand than uncemented one.

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The Evaluation of Safety and Remaining Life on Fracture and Fatigue in Rail Steel (철도레일의 파괴 및 피로에 대한 안전도평가 및 잔류수명계산)

  • 박용걸
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.120-128
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    • 1995
  • The fatigue failure of rail is a principal source of derailment accidents. The reduction of fatigue failures can be achieved by Intensive track maintenance and periodic safety assessments for the railway. For the safety assessments, it is required to have more accurate knowledge for fatigue behavior such as the crack initiation, propagation, crack growth rate and the remaining service life in rail. In this paper, the mean stress effects for the fatigue behavior of rail steel are studied. For this study, the fatigue test is conducted and some equations for fatigue evaluation are applied and compared. From the results, we can see that the fatigue crack growth rate is the more increased as the men stress Is the more increased, the mean stress effect is represented well by the combination of stress intensity factor range and maximum stress intensity factor and Crooker and Range's equation represented by ${\Delta}K, K_{max}$ is the best fit for fatigue evaluation and safety assessment of rail.

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Estimation of Fatigue Damage Due to Rolling Contact in a Railway Wheel Using FEM Analysis (유한요소법을 이용한 철도 차륜에서 구름 접촉으로 인한 피로손상 평가)

  • Lee, Sang-Hoon;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.26 no.3
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    • pp.1-7
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    • 2011
  • Fatigue damage on the train wheel surface was estimated by considering the effect of friction coefficient of rolling on the contact surface between the wheel and rail during operation. From FEM analys, the maximum Tresca stress was 550.7 MPa at a depth of 2.07 mm under the maximum contact pressure ($P_{max}$ = 894.3 MPa) between wheel and rail. The maximum stress continued to increase along with the increase in the frictional coefficient. The fatigue initiation lifetime of the wheel by the rolling contact was predicted using the Smith-Watson-Topper (SWT) equation and the maximum principal strain equation (${\varepsilon}$-N).