• 한국기계가공학회지
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• 제8권1호
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• pp.64-70
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• 2009

This study is to analyze the impact of automotive body with computer simulation. The total deformation, equivalent strain and strain and principal stress are analyzed respectively in case of front, rear and side impacts. The maximum total deformation of side impact is more than 6 times as large as that of rear impact. The maximum equivalent strain or stress of side impact is more than 4 times as large as that of rear impact. These deformation, strain and stress of front impact are a little more than those of rear impact. The maximum principal stress of side impact is more than 4.5 times as large as that of rear impact. This stress of front impact is a little more than that of rear impact.

• EDISON SW 활용 경진대회 논문집
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• 제4회(2015년)
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• pp.207-211
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• 2015

In this paper, 2 kinds of models about bike frame are simulated with static structural analysis. A bike frame with diamond type is compared with another model that Down tube is eliminated from original diamond frame. About both types of models, Property of a material and conditions of restriction & load are the same. This study shows reinforcement effects of a partial frame by adding down tube and impacts generated by applying a load at the frame such as weak points & high stress parts as well as expected deformation. The structural result of this study indicates that the equivalent stress or total deformation decreases by 57.1% or 36.4%, respectively. Also stress concentration sites are leg connecting parts, front/rear wheels fixed region and Max deformation is generated from Seat tube. In conclusion, A Down tube is highly efficient as reinforcement than frame without non down tube. Furthermore, The safety rises in case of reducing top tube thickness and increasing a reinforcement at leg connecting parts or concentration regions.

• Geomechanics and Engineering
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• 제29권6호
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• pp.683-696
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• 2022

Dams are inevitably planned to be built on thick overburden with high permeability and deformability. The connection part between concrete cut-off wall in overburden and earth core in dam body is not only a key part of the anti-seepage system, but also a weak position. Large uneven settlement will be aroused at the concoction part. However, the interaction behavior and the scope of the connection part cannot be determined effectively. In this paper, numerical analysis of a high earth core dam built on thick overburden was carried out with large deformation FE method. The mechanical behavior of the connection part was detail studied. It can be drawn that there is little differences in dam integral deformation for different analysis method, but big differences were found at the connection part. The large deformation analysis method can reasonably describe the process that concrete wall penetrates into soil. The high plasticity clay has stronger ability to adapt to large uneven deformation which can reduce stress level, and stress state of concrete wall is also improved. The scope of high plasticity clay zone in the connection part can be determined according to stress level of soils and penetration depth of concrete wall.

• 한국주조공학회지
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• 제25권5호
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• pp.209-215
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• 2005

The design of the Metal mold casting should consider several variables such as the material properties and shape of the mold. In particular, the thermal stress generated by the thermal expansion and contraction depending on the thermal gradient of the mold causes partial plastic deformation on the mold, which causes damage or fracture of the cast. Consequently, the thermal deformation along with thermal stress leads to thermal deformation of the cast itself. In this study, the temperature analysis of the cast and mold is simulated by FDM to control the thermal deformation and stress as a result of the thermal gradient of mold. Using the results from FDM simulation, the thermal deformation and stress are analyzed by FEM and, the optimal mold design with minimum thermal deformation of the cast is suggested.

• 한국지반공학회논문집
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• 제23권3호
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• pp.15-24
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• 2007

본 논문은 도로기초 입상재료의 응력의존적인 특성을 고려한 응력의존적 재료 상수의 적용을 통하여 층 변형예측을 수행하는 간편한 방식을 소개한다. 이 방법은 Unbound지반재료에 대하여 회복변형과 영구변형을 구분하여 고려하며 두 변형의 상호작용을 적용하지 않는 방식이다. 그 결과 회복변형 탄성계수와 포와송비를 포함한 해석모형은 상호작용이 고려되지 않아도 현장에서의 도로기초 변형을 예측할 수 있음을 잘 보여주고 있다. 또한 응력의존 탄성계수와 응력의존 포와송 비 모형에서 가장 영향을 많이 미치는 계수를 찾기 위하여 민감도분석을 실시하였다. 이러한 분석결과를 토대로 응력의존에 의하여 변형 예측시 나타나는 경향을 살펴보았다.

• Structural Engineering and Mechanics
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• 제52권1호
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• pp.75-87
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• 2014

To analyze the tension performance of laminated rubber bearings under tensile loading, a theoretical tension model for analyzing the rubber bearings is proposed based on the theory of elasticity. Applying the boundary restraint condition and the assumption of incompressibility of the rubber (Poisson's ratio of the rubber material is about 0.5 according the existing research results), the stress and deformation expressions for the tensile rubber layer are derived. Based on the derived expressions, the stress distribution and deformation pattern especially for the deformation shapers of the free edges of the rubber layer are analyzed and validated with the numerical results, and the theory of cracking energy is applied to analyze the distributions of prediction cracking energy density and gradient direction. The prediction of crack initiation and crack propagation direction of the rubber layers is investigated. The analysis results show that the stress and deformation expressions can be used to simulate the stress distribution and deformation pattern of the rubber layer for laminated rubber bearings in the elastic range, and the crack energy method of predicting failure mechanism are feasible according to the experimental phenomenon.

• Journal of Welding and Joining
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• 제21권5호
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• pp.561-567
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• 2003

For construction of I-beam steel structures, a fillet welding is one of the main manufacturing process. However, this welding process cause some problems associated with welding residual stress and welding deformation that are harmful to the safety of structures. Accordingly, this study clarified the creation mechanism of the welding deformation on I-beam steel structure from the experimental results given by the FEM method. To prevent or minimize the longitudinal bending deformation, first of all, a field supervision is necessary to observe the optimal groove design. Secondly, the welding order for cooling weld zone is needed.

• Design & Manufacturing
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• 제10권1호
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• pp.46-50
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• 2016

Beverage industry is the largest in the domestic packaging market. Usually, beverage is packed in palstic, glass, can and paper bags. However, the cost of these packaging methods are very high and the recycling are not easy to handle. Pouch packaging method is one of the packaging method to solve the drawbacks of former beverage containers. The pouch packaging methods are difficult to control, it requires a number of processes. A vertical form-fill-seal machine which is self-developed is the capable of processing in a single apparatus. In this paper, in order to develop a pouch equipment, the structure analysis was carried out for the main unit. The stress and deformation of feed unit which removes the air inside the pouch while feeding down has been analyzed. It receives the greatest impact from the rolling part. And also, the sealing unit has been analyzed. The analysis result shows that the stress and the deformation was slight to be applicable to the actual system.

• Korea-Australia Rheology Journal
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• 제19권4호
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• pp.183-190
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• 2007

Injection molding is one of the most common operations in polymer processing. Good quality products are usually obtained and major post-processing treatment is not required. However, residual stresses which exist in plastic parts affect the final shape and mechanical properties after ejection. Residual stresses are caused by polymer melt flow, pressure distribution, non-uniform temperature field, and density distribution. Residual stresses are predicted in this study by numerical methods using commercially available softwares, $Hypermesh^{TM},\;Moldflow^{TM}\;and\;ABAQUS^{TM}$. Cavity filling, packing, and cooling stages are simulated to predict residual stress field right after ejection by assuming an isotropic elastic solid. Thermo-viscoelastic stress analysis is carried out to predict deformation and residual stress distribution after annealing of the part. Residual stresses are measured by the hole drilling method because the automotive part selected in this study has a complex shape. Residual stress distribution predicted by the thermal stress analysis is compared with the measurement results obtained by the hole drilling method. The molded specimen has residual stress distribution in tension, compression, and tension from the surface to the center of the part. Viscoelastic deformation of the part is predicted during annealing and the deformed geometry is compared with that measured by a three dimensional scanner. The viscoelastic stress analysis with a thermal cycle will enable us to predict long term behavior of the injection molded polymeric parts.

• 한국산학기술학회논문지
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• 제16권9호
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• pp.5769-5777
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• 2015

프레스 가공에서 포밍이나 굽힘 등의 변형에 따라 판재는 가공경화를 발생하게 되며, 판재 경화와 가스 스프링 반력에 의한 캠 성형 과정에서 캠 및 판재의 변형과 미 성형이 발생하게 된다. 본 연구는 알루미늄 판재 성형 과정에서 판재경화를 고려한 응력, 변형이 주어진 판재 물성치와 캠 성형 압력에 맞게 입력 값으로 처리하였다. 그리고 유한요소 해석툴인 Hyperstudy와 Abaqus 연동으로 캠 형상을 비선형적으로 형상 최적화 해석을 수행 했다. 그 결과 판재의 변형이 제거 되면서 허용되는 최대, 최소 응력 범위와 최소 변형을 갖는 조건하에서 캠 형상을 최적화 하였다. 따라서 해석 결과를 통해 응력-변형 곡선과 응력-두께의 정규 분포도를 얻을 수 있었고, 또한 Iteration 처리로 판재 경화와 가스 스프링 반력을 고려한 다이캠 두께에 맞는 응력과 변형에 대한 최적화 형상을 얻을 수 있었다.