• Title/Summary/Keyword: Stress rupture test

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Development of High Temperature Creep Properties Evaluation Method using Miniature Specimen (미소시험편을 이용한 고온 크리프 특성 평가법 개발)

  • Yu, Hyo-Sun;Baek, Seung-Se;Lee, Song-In;Ha, Jeong-Soo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.43-48
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    • 2000
  • In this study, a small punch creep(SP-Creep) test using miniaturized specimen$(10{\times}10{\times}0.5mm)$ has been described for the development of the newly semi-destructive creep test method for high temperature structural components such as headers and tubes of boiler turbine casino and rotor and reactor vessel. The SP-Creep testing technique has been applied to 2.25Cr-1Mo(STBA24) steel used widely as boiler tube material and the creep test temperature are varied at $550^{\circ}C{\sim}600^{\circ}C$. The overall deformations of SP-Creep curves are definitely depended with applied load and creep test temperature and show the creep behaviors of three steps like conventional uniaxial creep curves. The steady state creep rate${\delta}_{ss}$ of SP-Creep curve for miniaturized specimen increases with increasing creep temperature, but the exponential value with creep loading is decreased. The activation energy$(Q_{spc})$ during SP-Creep deformation with various test temperatures shows 605.7kJ/mol that is g.eater than 467.4kJ/mol reported in uniaxial creep test. This may be caused by the difference of stress states during creep deformation In two creep test. But from the experimental results, e.g. SP-Creep curve behaviors, the steady state creep rate${\delta}_{ss}$ with creep temperature, and the exponential value(n) with creep loading, it can be summarized that the SP-Creep test may be a useful test method to evaluate the creep properties of the heat resisting material.

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A Study on Development of Pre-heat Treated Steel Head Bolt for Swashplate Type Compressor of Car Air-conditioner (차량용 에어컨 압축기의 선조질강 헤드 볼트 개발에 대한 연구)

  • Kim, Youngshin;Kim, Hokyoum;Hwang, Seungyong;Kim, Youngman
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.5
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    • pp.588-595
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    • 2016
  • This paper is a study on head bolts that are used in A/C compressors to reduce production cost and solve leak problems on the head bolt seat area that causes massive intermittent malfunctioning during production. In this study, the pre-heat treated steel, which was used as a material in the head bolt, eliminated the heat treatment process after forging. The pre-heat treated steel head bolts, which have 10 % lower tensile strength than the conventional SCM 435 head bolts, were selected after considering the results of creeping rupture properties, axial force, and stress concentration per tensile strength variation. Then, the performance test and the durability test with the A/C compressor that was assembled with the pre-heat treated steel head bolts were performed and verified. Based on the results, the pre-heat treated steel head bolts developed in this study saved 7.3 % in production cost by eliminating the heat treatment process and the logistics process. Furthermore, the leak problem on the head bolt seat area in the A/C compressor was addressed significantly on the mass production assembly line.

Study on Tensile Properties of Carbon Fiber Reinforced Polymers (CFRP) Laminate with Strain Distribution (변형률 분포를 가진 탄소섬유복합체의 인장특성에 대한 연구)

  • Kim, Yun-Gon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.25-33
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    • 2020
  • To investigate the relationship between strain distribution and tensile properties of brittle material, five types of tensile coupon of carbon fiber reinforced polymer (CFRP) modified the tab portion in order to have a strain distribution including S0, SD1, SD2, SV1, SV2 were tested. The ultimate stress and strain of SD2 and SV2 which was intended to have larger strain distribution were smaller than those of SD1 and SV1, that was more clearly shown in the test results of the symmetric coupons (SV series) than the asymmetric coupons (SD series). In addition, the ultimate stress and strain of most coupons with strain distribution in this study were decreased when compared to the control group with uniform strain. These results were analyzed in various ways through 1) the average of the strain values directly measured by the strain gages, 2) the converted strain calculated by dividing the total deformation by the effective length, and 3) the ultimate effective strain derived from both the elastic modulus and the ultimate load. The values measured by strain gage indicates response of the local region precisely, but it does not represent the response from whole section. However, the converted strain and effective strain can supplement disadvantage of gage because they represent the average response of whole section. In particular, the effective strain can provide rupture strain conservatively, which can be utilized in practice, when the value obtained by strain gage was not effective due to gage damage or abnormal gage readings near ultimate load. This value provides a value that can be used even when partial rupture has occurred and is reasonably useful for specimens with strain distribution.

Determination of True Modulus of Elasticity and Modulus of Rigidity for Domestic Woods with Different Slenderness Ratios Using Nondestructive Tests (서로 다른 세장비에 대한 비파괴실험으로 국산재의 실질탄성계수와 전단탄성계수 결정)

  • Cha, Jae Kyung
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.1
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    • pp.36-42
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    • 2015
  • This study examined true modulus of elasticity (MOE) and modulus of rigidity (G) for domestic woods with different slenderness ratios (L/D) using the static bending and stress wave tests. Bending properties of small clear wood specimen of three domestic wood species were determined at 12% moisture content. The results of this study indicated that both MOR and MOE of domestic woods were affected by the slenderness ratio. As the slenderness ratio increased, MOR and MOE increased. G and true MOE of domestic timber beams were obtained at different slenderness ratios by flexure test and stress wave test. The values reported here can be useful if these species woods are used for structural purposes. However, the reported values are only indicative and do not represent the true average of wood species due to the limited number of specimens tested.

Effect of Tension, Compression Lamination and Number of Lamination on the Flexural Properties of Platanus occidentalis L. Laminated Beam (인장(引張) 및 압축부재(壓縮部材)와 적층수(積層數)가 플라타너스 집성재(集成材)의 휨성질(性質)에 미치는 영향(影響))

  • Oh, Se-Chang;Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.14 no.2
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    • pp.3-12
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    • 1986
  • The aim of this study is to determine the flexural properties(Modulus of Rupture, Modulus of Elasticity) of Platanus occidentalis L. laminated beams fabricated with 1, 3, 5, 8, 15 lamination and Tension, Compression lamination. The results were as follows: 1. MOR increased with increasing number of lamination in 3, 5, 8, 15-beam and Tension lamination beam. MOR of Compression lamination beam was lower than that of 3-beam, MOR of vertical beam not having Tension or compression lamination was lower than that of horizontal beam, but MOR of vertical beam with tension or compression lamination was same or slightly higher than that of horizontal beam. 2. The allowable working stress showed the same tendency. This stress increased with increasing number of lamination. This value of Tension lamination beam was higher than that of compression lamination beam. 3. MOE of all laminated beams was higher than that of solid beam and Tension lamination beam was higher than that of 3-beam. MOE of Tension lamination beam was higher than that of Compression lamination beam. MOE of all vertical beam was higher than that of horizontal beam except for T-2, T-5, C-3. 4. Most beam failures appeared to begin in tension. These tension failures were classified into Splintering tension, Cross-grained tension, Simple tension, Brittle tension. All test beam failures could be classified into three categories. 1) Tension failure 2) Compression failure 3) Horizontal shear failure.

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Deep neural network based prediction of burst parameters for Zircaloy-4 fuel cladding during loss-of-coolant accident

  • Suman, Siddharth
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2565-2571
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    • 2020
  • Background: Understanding the behaviour of nuclear fuel claddings by conducting burst test on single cladding tube under simulated loss-of-coolant accident conditions and developing theoretical cum empirical predictive computer codes have been the focus of several investigations. The developed burst criterion (a) assumes symmetrical deformation of cladding tube in contrast to experimental observation (b) interpolates the properties of Zircaloy-4 cladding in mixed α+β phase (c) does not account for azimuthal temperature variations. In order to overcome all these drawbacks of burst criterion, it is reasoned that artificial intelligence technique may be a better option to predict the burst parameters. Methods: Artificial neural network models based on feedforward backpropagation algorithm with logsig transfer function are developed. Results: Neural network architecture of 2-4-4-3, that is model with two hidden layers having four nodes in each layer is found to be the most suitable. The mean, maximum, and minimum prediction errors for this optimised model are 0.82%, 19.62%, and 0.004%, respectively. Conclusion: The burst stress, burst temperature, and burst strain obtained from burst criterion have average deviation of 19%, 12%, and 53% respectively whereas the developed neural network model predicted these parameters with average deviation of 6%, 2%, and 8%, respectively.

Bond and Flexural Behavior of RC Beams Strengthened Using Ductile PET (고연성 PET 섬유로 보강된 철근콘크리트 보의 부착 및 휨 거동)

  • Park, Hye-Sun;Kim, So-Young;Lim, Myung-Kwan;Choi, Donguk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.6
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    • pp.30-39
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    • 2016
  • An experimental study was performed to investigate flexural performance and bond characteristics of RC beams strengthened using ductile polyethylene terephthalate(PET) with low elastic modulus. Bond tests were planned and completed following CSA S806. Test variables were fiber type and fiber amount. Also, total of 8 RC beams was tested. Major test variables of the beam tests included section ductility(${\mu}=3.4$, 7.0), fiber type(CF, GF, PET) and amount of fiber strengthening. Moment-curvature analyses of the beam sections were also performed. In bond tests, the bond stress distribution as well as the maximum bond stress increased with increasing amount of PET. In case of 10 layers of PET, the effective bond length was 60 mm with the maximum and the average bond stress of 2.33 and 2.10 MPa, respectively. RC beam test results revealed that the moment capacity of the RC beams strengthened using PET 10 and 20 layers increased over the control beam with little reduction in ductility by fiber strengthening. All beams strengthened using PET resulted in ductile flexural failure without any sign of fiber debonding or fiber rupture. It was important to include the mechanical properties of adhesive in the moment-curvature analysis of PET-strengthened beam sections.

Study on Strain Response Converted from Deformation in Tensile Test of Carbon Fiber Reinforced Polymers (CFRP) (탄소섬유보강폴리머의 인장시험시 변형으로부터 환산한 변형률 응답에 대한 연구)

  • Kim, Yun-Gon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.137-144
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    • 2019
  • In coupon test of carbon fiber reinforced polymers (CFRP) as brittle materials, the converted strain derived from total deformation and effective length was introduced and its advantages were described. In general, measured value from strain gauge is used for determining the tensile properties of material, but it is not quite effective in CFRP because brittle material can not redistribute its stress and it only represents local behavior. For this reason, the converted strain response can be utilized effectively as a supplementary indicator, which evaluated the average value of tensile properties in brittle material and confirmed the strain measured by strain gauge. In addition, the converted strain clearly visualized 1) the effect of initial internal strain caused by fabrication errors and setup misalignment when applying gripping force and 2) post-response of partial rupture of CFRP caused by non-uniform strain distribution. non-uniform strain distribution.

Failure and Flexural Behavior of Reinforced Concrete Beams Strengthened with CFRP Strips (탄소섬유판(CFRP Strip)으로 보강된 철근콘크리트 부재의 파괴거동 및 휨 거동 특성)

  • Lim, Dong Hwan;Park, Sung Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.2A
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    • pp.289-295
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    • 2008
  • The purpose of this study was to examine the flexural behavior of reinforced concrete beams strengthened with CFRP strips. A total of 12 rectangular beams were tested. Test variables in this study were the shapes, bonded length and the number of longitudinal layers of CFRP strips. From the experimental study, flexural capacity of the beams strengthened with CFRP strips significantly increased compared to the reinforced concrete beam without a CFRP strip. Maximum increase of ultimate strength was found about 120% more than the control beam. In this test, most of the strengthened beams failed suddenly due to the debonding of CFRP strips. It is also observed that the debonding of the strip was initiated in the flexural zone of the beam and propagated rapidly to the end of the beam. The ultimate tensile strains of CFRP strips in this test were occurred at the level of 36% of rupture tensile strength of the CFRP strip, and an analytical approach to compute the flexural strength of reinforced beams strengthened with CFRP strips based on the effective stresses was conducted.

Effect on the Stabilizing Heat Treatment to Weld Joint for the USC Coal Boiler Tubes(SA213 TP347H) (초초임계 석탄발전 보일러 튜브(SA213 TP347H) 용접부 안정화 열처리 효과)

  • Ahn, Jong-Seok;Park, Jin-Keun;Lee, Gil-Jae;Yoon, Jae-Yeon
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.30-36
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    • 2015
  • Austenite stainless steel(SA213-TP347H) has widely been used for the superheater & reheater tube in USC(ultra-supercritica) coal boiler because of its high creep rupture strength and anti-oxidation. But recently, the short-term failures have happened frequently in heat affected zone for only 4,000~15,000hours of service. Many investigations have been conducted to understand the failure mechanism. The root cause of failure was comfirmed to "strain induce participation hardening crack" or "reheat cracking". This mechanism often occurred due to weld residual stress and precipitation of the Cr, Nb carbides in the stabilized stainless steel such as TP347H. This paper presents an analysis of failure tube and effect of the sample tubes that conducting stabilizing heat treatment in site after 11,380hours & 16,961hours of service. Visual inspection was performed. In addition, microscopic characteristics was identified by O.M, SEM, and hardness test was carried out to find out the heat treatment effects. Failures seem to happen because of being not conducted stabilizing heat treatment in site. And another cause is inadequate weld parameter such as pass, ampere, voltage, inter-pass temperature. Thus, this paper has the purpose to describe that how to prevent similar failures in those weld-joints.