• 제목/요약/키워드: Stress remove

검색결과 164건 처리시간 0.02초

EFFECT OF COMPRESSIVE RESIDUAL STRESS FOR CORROSION PROPERTY OF SUP-9 STEEL USING AS SUSPENSION MATERIAL

  • Park, K.D.;Ki, W.T.;Shin, Y.J.;Ryu, H.J.
    • International Journal of Automotive Technology
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    • 제8권3호
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    • pp.343-349
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    • 2007
  • One of the useful technologies for light-weightening of components required in the automobile and machine industry is to use high strength materials. To improve material properties, the carbonizing treatment, nitrifying treatment, and shot-peening method are representatively applied. However, the shot-peening method is generally used to remove surface defect on steel and to improve the fatigue strength of the surface. Benefits of shot-peening are increasing resistance against fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this paper, the effect of shot-peening on the corrosion of SUP-9 steel immersed in a 3.5% NaCl solution and corrosion characteristics from heat treatment during the shot peening process has been investigated. The immersion test was performed on four kinds of specimens. Corrosion potential, the polarization curve, residual stress etc. Were analyzed from the experimental results.

발전소용 분산제어시스템의 스크리닝 시험에 관한 고찰 (An Investigation of ESS(Environmental Stress Screening) Test of the DCS to be used for a thermal power plant.)

  • 이주현;마복렬;오영일;정문식
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 B
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    • pp.871-873
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    • 1999
  • According to the reports about the failure mode analysis of modules and systems, It is said that there are many early failure of system. To remove latent defects which causes early failures like that, It is necessary that screening test is performed. ESS is often used fur screening electronic equipments, and is proposed by the most powerful tool for removing latent defects of electronic equipments. [1][2] In this report, the procedure of the environmental stress screening which uses the temperature cycling stress is proposed. It is considered about environmental conditions of distributed control system(DCS) to be tested, design specifications of the system, recommended conditions of relative IEC-STD and applied conditions of similar company. ESS test was applied at the DCS to be installed in power plant. As the results of analyzing discovered problems. It was found that almost latent defects of electronic control systems was discovered early.

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측벽형 스프링클러 헤드 디플렉터의 성헝후처리에 따른 부식특성에 관한 연구 (A Study on the Corrosion According to Post-Forming Treatment of a Horizontal Side Wall Sprinkler Head Deflector)

  • 민인홍;전동일;김형종;박종연
    • 한국화재소방학회논문지
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    • 제16권1호
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    • pp.77-83
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    • 2002
  • 본 연구의 목적은 UL(미국보험협회)에 규정된 암모니아 대기상태에서 측벽형 스프링클러 헤드 디플렉터의 응력부식균열을 막기 위한 방안을 제시하는 것이다. 성형 후처리로서 성형제품 그대로와 샌드블래스팅 처리한 것, 그리고 풀림 열처리를 한 것 등 3가지에 대하여 부식시험을 실시하였다. 금속현미경으로 시편을 관측한 결과 잔류응력이 부식균열을 일으키는 주요원인이며, 극심한 부식조건에서 발생할 수 있는 잔류응력을 적절한 열처리를 통해 제거하거나 감소시킬 수 있어 파손을 방지할 수 있다는 것을 확인 하였다.

다층세라믹 콘덴서에서 생성된 크랙의 관찰과 분석 (Investigation and Analysis of Cracks in Multi-layer Ceramic Capacitor)

  • 이철승;강병성;허강헌;박진우
    • 한국세라믹학회지
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    • 제46권2호
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    • pp.211-218
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    • 2009
  • For the Y5V characteristic MLCC which is very prone to crack, it is important to to find out the basic cause of the crack. After finding out the crack origin, the materials and processes should be developed to remove the crack. The microstructures of the cracks were investigated using the fractographic method for the various types of cracks such as an exterior crack, a cyclic thermal shock crack, and an piezo-electric crack. It was found out that the crack origin was the pore at the end of the Ni inner electrode after bake-out. Even though the three dimensional crack shapes were different, the crack origins were seemed to be similar. The exterior crack could grow from the origin with the aids of residual and applied stress. FEM (finite element method) analysis was used to calculate the stress distribution of residual and applied stress. And the concept of fracture mechanics was applied for the explanation of the crack initiation and propagation from the stresses concentration.

변형지그를 이용한 폴리카보네이트 시편의 케미컬 크랙킹 및 응력측정에 관한 연구 (Investigation into a Chemical Cracking and the Measurement of Stress in a Polycarbonate Specimen through Deformation Jig)

  • 유서정;홍형식;류민영
    • 폴리머
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    • 제38권5호
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    • pp.645-649
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    • 2014
  • 사출성형품의 잔류응력 형성의 원인은 사출성형공정 중 재료가 받는 높은 온도변화와 전단응력이다. 케미컬 크랙킹 테스트는 잔류응력을 측정하는 방법 중의 하나이며 크랙은 잔류응력의 크기에 따라 형성된다. 본 연구에서는 시편이 받고있는 응력과 케미컬 크랙킹과의 관계를 연구하였다. 변형지그를 설계하고 이를 이용하여 시편에 변형을 주어 응력을 가하였다. 시편은 폴리카보네이트를 이용하여 핫 프레스로 제작하였고 시편의 제작 중에 형성된 잔류응력을 제거하기 위해 어닐링을 하였다. 시편을 변형지그에 고정시키고 시편에 크랙을 유도하기 위해 이를 솔벤트에 담궜다. 솔벤트는 tetrahydrofuran과 methyl alcohol을 이용하여 제조하였다. 시편에서 변형에 따라 응력이 증가할수록 크랙의 빈도수와 밀도가 증가하였다. 본 연구의 결과는 케미컬 크랙킹 방법으로 폴리카보네이트 사출성형품의 잔류응력을 정량적으로 측정하는데 활용될 수 있다.

Cr-Mo鋼 熔接熱影響部 의 破壞靭性 에 미치는 熔接後 熱處理 의 影響 II (The Effect of PWHT on Fracture Toughness in HAZ of Cr-Mo Steel(II))

  • 임재규;정세희
    • 대한기계학회논문집
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    • 제9권1호
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    • pp.40-46
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    • 1985
  • 본 연구에서는 제 1보에 밝힌 바 있는 용접 HAZ조직의 파괴인성에 영향을 주 는 PWHT 유지시간과 가열속도에 이어, 용접 HAZ의 불안정포성파괴에 미치는 용접잔유 응력의 영향을 상세히 밝히기 위하여 일층 용접을 실시하고, 이 용접재의 용접HAZ에 단축상태의 일정한 응력을 작용시켜 주면서 소정의 열처리를 실시함으로써 용접후 열 처리시 용접HAZ에 작용된 응력의 크기가 파괴인성에 어떠한 영향을 미치는지를 COD파 괴인성시험, 미소경도시험, 파면관찰을 통하여 고찰하고자 한다.

STS304L 및 STS316L 용접부의 응력 부식 균열 개선을 위한 저온 분사 코팅의 잔류 응력 감소 효과에 대한 연구 (A Study on Residual Stress Reduction Effect of Cold Spray Coating to Improve Stress Corrosion Cracking of Stainless Steel 304L and 316L Welds)

  • 박광용;심덕남;하종문;이상동;조성우
    • 한국압력기기공학회 논문집
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    • 제19권2호
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    • pp.102-108
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    • 2023
  • A Chloride-induced stress corrosion cracking (CISCC) of austenite stainless steel in dry cask storage system (DCSS) can occur with extending service time than originally designed. Cold spray coating (CSC) not only form a very dense microstructure that can protect from corrosive environments, but also can generate compressive stress on the surface. This characteristic of CSC process is very helpful to increase the resistance for CISCC. CSC with several powders, such as 304L, 316L and Ni can be optimized to form very dense coating layer. In addition, the impact energy generated as the CSC powder collides with the surface of base metal at a speed of Mach 2 or more can remove the residual tensile stress of welding area and serve the compress stress. CSC layers include no oxidation and no contamination with under 0.2% porosity, which is enough to protect from the penetration of corrosive chloride. Therefore, the CSC coating layer can be accompanied by a function that can be disconnected from the corrosive environment and an effect of improving the residual stress that causes CISCC, so the canister's CISCC resistance can be increased.

용접토우부의 그라인딩에 의한 피로강도 증대효과에 대한 연구 (A Study on the Fatigue Strength Improvement using Weld Toe Burr Grinding)

  • 강성원;김명현;최재영;김화수;백영민
    • Journal of Welding and Joining
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    • 제24권2호
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    • pp.42-47
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    • 2006
  • While it is known that the weld toe grinding method may give 3.4 times of fatigue strength improvement, this improvement may significantly vary according to weld bead shapes and loading modes. Although tremendous interest have been given in improving fatigue strength improvement for ship structures, quantitative results are yet in need. In this context, a series of fatigue tests is carried out for a type of test specimen that are typically found in ship structures. Weld burr grinding is carried out using a electric grinder in order to remove surface defects and improve the weld bead profile. The test results are compared with the same type of test specimen without applying the fatigue improvement technique in order to obtain a quantitative measure of the fatigue strength improvement. On the other hand, both hot spot stress and structural stress methods are employed to compare the effectiveness of the two methods in evaluating the fatigue strength improvement of welded structures.

Cr-Mo鋼 熔接熱影響部 의 破壞靭性 에 미치는 熔接後 熱處理 의 影響 (The Effect of PWHT on Fracture Toughness in HAZ of Cr-Mo Steel)

  • 정세희;임재규
    • 대한기계학회논문집
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    • 제8권2호
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    • pp.97-103
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    • 1984
  • 본 연구에서는 이에 주목하고 잔존하는 잔유응력을 제거한 상태에서 PWHT가 용접 HAZ조직의 파괴인성에 어떠한 영향을 미치고 있느가와 잔유응력이 잔존된 상태에 서의 PWHT 유대시간과 가열속도가 파괴인성에 어떠한 영향을 미치는가를 알아보기 위 하여 공시재에 무응력과 일정응력을 가한 상태에서 유대시간과 가열속도를 변화시켜가 며 PWHT를 실족한 후 소성굽힘에 의한 COD파괴인성 시험 등을 통하여 PWHT의 영향을 검토하였다.

Cr-Mo강 용접열영향부의 파괴인성과 용접입열량에 관한 연구(I) (HAZ 고유조직을 중심으로) (Study on Fracture Toughness and Heat Input in Weld HAZ of Cr-Mo Steel (I) (welding structure))

  • 임재규;정세희
    • Journal of Welding and Joining
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    • 제2권2호
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    • pp.54-61
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    • 1984
  • Construction of welding structure is greatly dependent upon welding heat cycle. Fracture toughness is decreased remarkablely due to coarse grained HAZ and inequal residual stress of three dimensions to originate in welding. Post weld heat treatment(PWHT) is carried out to increase the fracture toughness of HAZ and to remove the residual stress. There occur some problem such as toughness decrement and stress relief cracking(SRC) in the coarse grained HAZ subject to the effect of tempering treatment. Therefore, in this paper, the effect of heat inputs affecting cooling rate and PWHT under the no stress on fracture toughness were evaluated by crack opening displacement (COD), SEM and micro-hardness test. Experimental results are as follows; 1. Fracture toughness of weld HAZ is dependent upon weld heat cycle and it is decreased with increment of heat input, but the degree of improvement of fracture toughness after PWHT was linearly increased with heat input. 2. Hardness of the parent metal is not changed, but the softening of coarse grained HAZ is remarkable due to PWHT. 3. Fracture surface of as-weld show the perfect brittle fracture with the cleavage fracture, but after PWHT they appear the ductile fracture surface with dimple.

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