• 제목/요약/키워드: Stress intensity/life test

검색결과 72건 처리시간 0.033초

쇼트피닝 가공에 의한 자동차용 Drive Plate의 내구성 향상 (A Study on the Improvement of the Durability of Drive Plate in Automobiles by Shot Peening)

  • 정성균;이국진;이동선;이재헌
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.191-196
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    • 2005
  • The effects of shot peening on the fatigue strength of SK-5M steel is investigated by experiment. The shot peening process is investigated optimum peening condition by changing impeller speed and exposure time. Bending fatigue test is accomplished to investigate the effect of optimum peening condition on the fatigue characteristics. As exposure time is increased, fatigue life in high stress is increased in early stage, become the maximum from 60 to 100 seconds, and then is decreased. Observing fracture surface through SEM after fatigue test, we can see clear configuration of cracks and peening layer.

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유압제어시스템 적용을 위한 ER 밸브의 내구성 평가 (Durability Evaluation of ER Fluids in Hydraulic Control Systems)

  • 김도태;장성철
    • 한국공작기계학회논문집
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    • 제16권2호
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    • pp.100-105
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    • 2007
  • Electro-rheological(ER) fluid and valve are fabricated and evaluated experimentally in its durability to utilize the hydraulic control systems for long term operation. The two-ports ER valve used in the experiment consist of twelve parallel multi-layer electrodes and provide a restriction to the passage of ER fluid because of the viscous pressure drop and a component induced by the electric field. The durability test of ER valve are performed by measuring the surface roughness of electrodes with variation of an electric field strength and test time(1000 or 1800min.). Also, the shear stress and shear rate are measured to evaluate the durability of ER fluid as function of time. After durability test, ER shear stress increases approximately proportional to the shear rate with applied electric field intensity, In the ER valve, the center line average height roughness(Ra) of copper electrode increases about 1.56 times and ten-point median height roughness(Rz) increases about 2.2 times after the durability test. An understanding of these durability is essential to predicting the service life of ER fluid and valves.

블로우홀을 가진 횡방향 맞대기 용접부의 피로특성에 관한 연구 (A Study on the Fatigue Characteristics of Transverse Butt-Welded Joints containing Blowholes)

  • 장동일;경갑수;조광현;홍성욱
    • 한국강구조학회 논문집
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    • 제11권4호통권41호
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    • pp.339-350
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    • 1999
  • 이 연구에서는 강교량 주부재의 연결에 주로 사용되는 횡방향 맞대기 용접부를 대상으로 입체결함의 일종인 블로우홀을 인위적으로 도입하고 블로우홀의 크기 및 형상에 따른 피로특성을 정량적으로 평가하기 위해서 일련의 실험을 실시하였다. 정적실험결과 블로우홀을 가진 횡방향 맞대기 용접부의 정적강도는 블로우홀의 크기 및 형상에 관계없이 일정한 경향을 나타내었다. 피로실험결과 블로우홀을 가진 횡방향 맞대기 용접부의 피로강도는 용접루트부 내부에 존재하는 블로우홀의 기하학적 형상이나 결함률에 크게 영향을 받으므로 이로부터 결함률과 피로강도 사이의 상관관계를 정량적으로 규명하였다. 또한 피로균열성장속도와 응력확대계수범위 사이의 관계로부터 블로우홀을 가진 횡방향 맞대기 용접부의 피로수명을 정확하게 산정할 수 있었다.

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$2_{1/4}$ Cr-1 Mo강의 평활재상의 미소한 표면피로균열의 성장특성 (Propagation Characteristics of Fatigue Microcracks on Smooth Specimen of $2_{1/4}$ Cr-1 Mo Steel)

  • 서창민;우병철;장희락
    • 한국해양공학회지
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    • 제4권2호
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    • pp.250-250
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    • 1990
  • In this paper, fatigue tests were carried out at stress test levels of 461 MPa, 441 MPa, and 431 MPa by using smooth specimen of$2_{1/4}$ Cr-1 Mo steel with the stress ratio(R) of 0.05. The initiation, growth and coalescense process of the major cracks and sub-cracks among the fatigue cracks on the smooth specimen are investigated and measured under each stress level at a constant cycle ratio by the replica technique with optical microscope. Some of the important results are as follows: In spite of the difference of stress levels, the major crack data gather into a small band in the curve of surface crack length and crack depth against cycle ratio N/Nf. The sub-crack data, however, deviate from the band of the major crack. The growth rates, da/dN, of major and sub-crack plotted against the stress intensity factor range, ${\Delta}K$, have the tendency to be compressed on a relatively small band. But it is more effective to predict fatigue life through major cracks. The propagation behavior of surface microcracks on the smooth specimens coincides with that of the specimen having an artificial small surface defect or through crack.

Carbon/Epoxy 복합재료 적층판의 반복하중에 따른 강도계수의 변화에 대한 연구 (The Influence of Repeated Loading Cycles on Strength Ratio of Carbon/Epoxy Composite Laminates)

  • 김두환;김영필
    • 한국안전학회지
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    • 제24권3호
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    • pp.19-24
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    • 2009
  • Currently the technique of composite material field is developed day by day. The many kinds industrial facility and life articles are coming to make with the composite material. But still the engineering works field the building and the bridge uses the material which is old era and is making. To here there is a various problem but the biggest problem the theory of the composite material is complicated too and means that the application is been delayed about constructive structure. When the composite material is used widely from constructive field, too with difficult theory in technical expert and easily with the research for the experiment data accumulation is necessary. The tensile and fatigue test of the carbon/epoxy which is a high-class composite material led from the present paper consequently and the change of the intensity coefficient which follows in repeated load researched.

알루미늄 합금 판재에서 예비압입에 의한 피로수명의 연장효과 분석 (Analysis of the Extension Effects of Fatigue Life by Pre-Indentation in Aluminum Alloy Plates)

  • 조환기;황정선
    • 항공우주시스템공학회지
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    • 제1권1호
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    • pp.45-52
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    • 2007
  • This paper analyzed the extension effects of fatigue life and the application of pre-indentation in aircraft structural material such as aluminum alloys. The test specimen used the thin sheet of aluminum alloy with a single-edged notch. The experiments were conducted after making the pre-crack under a constant amplitude loading. As the fatigue life extension technique, the pre-indentation making an indent on the predicted path of crack propagation was applied. The work presented here discussed about a proper mathematical relation between crack growth rate and the range of stress intensity factor and about the generalization of crack growth mechanism with large retardation effect. A technique to enhance the applicability of pre-indentation if also mentioned.

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압흔가공위치에 따른 피로균열 전파거동 (The Behavior of Fatigue Crack Propagation by Position of Indentations)

  • 송삼홍;최진호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.28-32
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    • 1995
  • This effective way for repairing a fatigue crack is making indetations around fatigue crack tip. In this paper, we performed fatigue test to investigate the optimal position of the indentations, and observed crack opening behavior at the same time. The indentation positions of specimens were on the crack tip, front and back of the crack tip. The results of the experiment showed taht it was veryeffective way to increase fatigue life that making indentations on the crack tip, and it was the optimal position that making indentations on the crack tip.

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블완전용입 맞대기 용접재의 용입깊이에 따른 피로강도특성 및 잔류수명의 산출 (Investigation of Fatigue Strength and Prediction of Remaining Life in the Butt Welds Containing Penetration Defects)

  • 한승호;한정우;신병천
    • 한국강구조학회 논문집
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    • 제10권3호통권36호
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    • pp.423-435
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    • 1998
  • 본 연구에서는 기존의 강교에서 흔하게 발견되고 있는 맞대기 용접부의 용입불량으로 인한 부재의 피로강도 저하도를 정량적으로 평가하고자 하였다. 이를 위하여 강교량의 재료로 널리 사용되고 있는 SWS490강으로 제작된 완전용입 및 용입깊이가 서로 다른 불완전용입 맞대기 용접시험편을 대상으로 일정진폭하중시험을 수행하여 S-N선도를 산출하고 이를 비교 검토하였으며, 파괴역학적 방법을 이용하여 불완전용입 용접재의 피로수명을 계산하였다. 본 연구의 결과로서, 완전용입 용접재의 경우 AASHTO의 피로강도등급선도와의 비교에서 피로한도값은 A등급보다 높은 값을 보였고, S-N선도의 기울기는 5.57로 매우 높게 나타났다. 불완전용입 용접재의 경우 불완전용입깊이 D가 증가함에 따라 피로강도가 감소하는데, D=14.7mm인 경우 AASHTO의 E'등급보다 낮게 나타난다. 불완전용입 용접재의 파손거동에서 피로균열은 내부 용접루트 선단부에서 a/c가 매우 작은 반타원형 표면균열의 형태로 발생하고, 시험체의 두께방향으로 진전하여 최종파손을 유발한다. 파괴역학적 방법을 이용한 불완전용입 용접재의 피로수명을 평가하기 위하여 3차원 반타원형 균열형상에 대한 응력확대계수 K를 유한요소해석으로 구하였다. 여기서 얻어진 K값과 실험으로 얻어진 Paris식의 상수를 이용하여 불완전용입 용접재의 피로수명을 계산하여 비교하였다. 그리고 실제 불완전용입 맞대기용접부의 파손으로 붕괴사고가 발생한 성수대교의 수직재에 본 연구결과를 적용하여 피로수명을 계산해 보았다.

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BLU(Back light Unit) 용 LED 의 수명예측 (Lifetime Estimation for BLU LED)

  • 김민표;김재중;장석원;곽계달
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1271-1276
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    • 2008
  • This study has explained about LED for BLU which is widely used in the kinds of display devices or lighting. It was shown that the open due to delamination were the dominant LED for BLU failure mode and mechanisms from failure analysis of LED samples. Then, we have defined failure as yellowing and 100% reduction of light output intensity of LED for BLU and acceleration factors as temperature and current in Accelerated Life Test(ALT). Finally, we have estimated the Weibull distribution, life-stress relationship, and accelerating factor is used by ALTA Software.

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Comparison of vessel failure probabilities during PTS for Korean nuclear power plants

  • Jhung, M.J.;Choi, Y.H.;Chang, Y.S.
    • Structural Engineering and Mechanics
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    • 제37권3호
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    • pp.257-265
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    • 2011
  • Plant-specific analyses of 5 types of domestic reactors in Korea are performed to assure the structural integrity of the reactor pressure vessel (RPV) during transients which are expected to initiate pressurized thermal shock (PTS) events. The failure probability of the RPV due to PTS is obtained by performing probabilistic fracture mechanics analysis. The through-wall cracking frequency is calculated and compared to the acceptance criterion. Considering the fluence at the end of life expected by surveillance test, the sufficient safety margin is expected for the structural integrity of all reactor pressure vessels except for the oldest one during the pressurized thermal shock events. If the flaw with aspect ratio of 1/12 is considered to eliminate the conservatism, the acceptance criteria is not exceeded for all plants until the fluence level of $8{\times}10^{19}\;n/cm^2$, generating sufficient margin beyond the design life.